High Vacuum Dehydration Electric Insulating Oil Purifier Machine 9000lph

• Customization: Available
• Structure: Mobile
• Usage: Solid-Liquid Separation, Oil Impurities, Oil-Water Separator, Air Filter, Oil and Gas Separation
• Model NO.: ZYD-150(9000LPH)
• Type: Suction Filter
• Mechanical Principle: Vacuum
• Performance: Automatic
• Function 1: Transformer Oil Purifier
• Function 2: Dielectric Oil Purifier
• Function 3: Insulation Oil Purifier
• Function 4: Vacuum Oil Dehydration
• Function 5: Vacuum Oil Degassing
• Working Vacuum: -0.06 ~- 0.099MPa
• Best Heating Temperature: 55~65
• Impurity Size After Process: Below 1 Micron
• Gas Content After Process: Below 0.1%
• Moisture Content After Process: Below 3 Ppm
• Material: Carbon Steel or Stainless Steel
• Delivery Time: 3~4 Weeks
• Transport Package: Export Standard Wooden Cases
• Specification: Carbon Steel Material, Stainless Steel, etc.
• Trademark: REXON
• Origin: China
• HS Code: 84212990
• Production Capacity: 10000sets/Year

Product Description

Product Description

High Vacuum Dehydration Electric Insulating Oil Purifier Machine 9000LPH

The ZYD Double-stage vacuum Transformer oil purifier plant/ oil Filtration/ oil purification/ oil treatment/ oil recondition system is designed for the following applications:

1. This transformer oil purifier machine is mainly used for purifying the insulating oil, transformer oil, mutual oil, switch oil, dielectric oil and so on.

2. This transformer oil purification machine adopts the double stages vacuum system, which can improve the machine working vacuum value highly, so it can remove the water, free water, trace water, gas and impurities in the contaminated transformer oil high-efficiently.

3. This transformer oil filter brings degassing, dehydration and removing impurities out of transformer oil fast and completely.

4. This transformer oil filtration system can also remove the acidity, sludge, free carbon, other soluble oil decay products and discoloration.

5. This transformer oil purifier can increase and maintain the oil's dielectric strength higher than 75KV, and insure the electrical devices running safely.

6. This transformer oil treatment can vacuum oiling to transformers, vacuum dry transformers and on-line operation with transformers.

7. The standard ZYD Double-stage vacuum Transformer oil purifier is designed for processing oil in workshops, in storage tanks or directly in transformers (energized and de-energized transformers both)


Oil technical data after REXON Series ZYD oil purifier machine treatment:
A. Gas content is less than 0.1%
B. Impurity degree is less than 1μm without free carbon
C. Oil dielectric strength (breakdown voltage) is more than 75KV
D. Water content is less than 3 ppm(part per million)
E. Acidity value is less than 0.01 mgKOH/g
F. Dielectric loss factors at 90ºC is less than 0.001
G. Cleanliness degree is less than NAS 1638 Grade 5

Detailed Photos

Transformer oil two-stage high efficiency vacuum oil filter features:

Mainly used for large-scale transmission and transformation voltage equipment above 110KV and national main transformer grid, on-site overhaul of large substation transformers and rapid deep processing of insulating oils such as new oil and imported oil, new oil, imported oil, transformer oil and substation system Vacuum filtration and purification treatment of relatively valuable oils such as capacitor oil and refrigeration oil.
The indexes of the products are much higher than the national standards. Compared with the single-stage vacuum oil filter, the dehydration, degassing and impurity removal (mechanical impurities and free carbon) are faster and more thorough, and the oil limit withstand voltage and flash The higher the point, the lower the breakdown voltage of the filter can be increased by 35KV, which reduces the damage of the oil filter due to repeated heating of the general oil filter.
The double-stage vacuum with large pumping rate can greatly improve the vacuum environment in the tank to achieve high vacuum, the ultimate vacuum ≤ 5Pa, and the working vacuum ≤ 35Pa, so that the oil temperature remains unchanged during the processing, and the installation is satisfied. Or the need to evacuate the transformer body at the site, greatly shortening the oil treatment period.
Unique degassing, dehydration system, complex three-dimensional flashing, can quickly remove liquid water, using UK micro-gram technology, can effectively remove trace water such as dissolved water, efficiently complete degassing, dehydration, treatment of transformer oil, improve oil The insulation strength and the amount of oil.

Product Parameters

Parameters		Unit	ZYD-30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		Mpa	-0.08 ~-0.099
Working Pressure		Mpa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		Db	60 - 80 (Depended on the configuation)
Heating Power		KW	30	60	90	135	150	165	180
Total Power		KW	35	67.5	101.5	149	164		198
Inlet/Outlet Diam		MM	25	32	42	50	50	60	60
Weight		KG	450	550	750	950	1200	1850	2000
Size	Length	MM	1450	1450	1750	1850	1950	2050	2150
	Width	MM	950	1000	1250	1300	1350	1400	1450
	Height	MM	1700	1750	1950	2000	2050	2100	2150
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 3
Cleanliness ≤NAS 1638 Grade 5

Certifications

Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.

CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.

We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.

Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!

Packaging & Shipping

Rexon After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Rexon Onsite Project

Rexon ZYD Technical Introduction

The function of our series ZYD Transformer Oil Purification Machine is specially used to efficiently and quickly filter and purify the new or old transformer oil by removing all kinds of pollutants like water, dissolved moisture, air, gases, particles, and etc. from the transformer oil, so to guarantee the transformer oil's cleanliness degree, and make sure the oil can meet the standards for transformers use, and to guarantee the transformer's running safety and efficiency.

This ZYD oil purifier machine can completely remove all kinds of impurities, iron filings, dust, fine particles, visible water and trace water, and harmful gases for the used transformer oils and new transformer oils.

*Its working principle is to vacuum dehydrate and degas the transformer oil while heating the oil to be about 55~65ºC, which is allowed and has no harmful effect on oil. It simulates the environment of boiling water on a high-altitude mountaintop.
In an atmospheric pressure environment, we need to heat the water to 100ºC to boil water, while at high altitudes, we only need to heat the water to about 70~80 degrees. Therefore, The ZYD oil purification system will provide a super high vacuum environment (high negative pressure) for the transformer oil, and then heat the oil only to 55~60ºC, the visible water, trace water, and gases in the transformer oil will be totally evaporated. After the treatment, the moisture content in the oil can reach less than 3~5PPM (3~5 parts per million).

*At the same time, the machine adopts a three-stage impurity filtration system to remove large, medium, and small particle impurities in the oil. After filtering through the three-stage filter elements, the particle contaminants in the oil can reach an accuracy of 1 microns.

*In addition, the machine is equipped with advanced PLC automatic control technology and various monitoring devices, constant temperature heating control system, and doub le stages high-capacity vacuum pumps, which can greatly improve the working efficiency of the equipment and fully guarantee the safety of users using the machine.

Regularly filter and purify the transformer oil and insulating oil, the life of the oil will be greatly extended, their life will be greatly extended, and no replacement will be required for many years. At the same time, it ensures the safe use of transformers and insulating equipments and greatly extends their service life.

Company Profile

Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.

And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.

Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!

Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.

Customer Visit:

Rexon is pleased to invite our valued customers to our factory to experience our advanced oil purifier technology firsthand. All customers who visited our factory were amazed by our advanced manufacturing process and the best oil purification solutions we provide, which makes us proud that our Rexon oil purifier can solve real customer problems.

We warmly welcome all customers to visit our factory and experience firsthand our strict control over product quality. If you are interested in learning more about our products, we would be happy to show you around and discuss how we can achieve success together. Sincerely welcome all customers to come and see for themselves why we are the trusted choice for superior purifier solutions!

Contact Us

Why Need Rexon Oil Purifier?

Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.

Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.

We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers. We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.

We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.