9000LPH Double Stage High Vacuum Transformer Oil Regeneration Filter Unit with Dust Cover Series ZYD-I
Features:
1. PH ≥5.5
2. Acid ≤ 0.03mgkoH/g
3. Flash point ≥145ºC
4. Anti-pressure≥60KV
5. Dielectric loss: tgδ(90ºC)% ≤0.001
6. High vacuum: High point-Vacuum≤5pa
Working-vacuum≤35pa
7. High absorption speed:
Absorption speed power≥333L/Sr.
8. Duplex 3D stereo-evaporation,
eliminating the liquid water quickly.
9. UK G technology by which the trace water that is show chain, such as dissolved water, can be
removed effectively.
10. Distinctive removing impurities system filtering through double FH trapezoidal network and
absorbing by high polymer without the mechanical power
11. Carbon fiber infrared heating system that can make the oil contains zero sum of ethyne after
the treatment
12. Specially applied to vacuum oiling and drying for power transmission equipments that are
over 110KV.
13. The oil of any grades can be treated on line at the working site.
After-sales Service: Free factory training & Engineers available for on-site commissioning.
Warranty: 2 Years
Working process:
1. Oil Intake and Pre-Treatment
Oil enters the system: The inlet draws Contaminated oil into the purifier.
Preheating system: The oil passes through a heating system, typically using electric heating, to increase the temperature (usually between 55-65°C). This reduces viscosity and enhances the purification efficiency.
First-stage filtration (coarse filtration): The preheated oil passes through a coarse filter, which removes larger solid impurities, preventing damage to subsequent components.
2. Vacuum Separation System (Dehydration and Degassing)
Vacuum chamber function: The oil enters a vacuum chamber, where it forms an oil film or mist under negative pressure. This increases the contact area with the vacuum environment, accelerating the evaporation of water and gas.
Moisture and gas removal:
Low-temperature vacuum evaporation: Under vacuum conditions, moisture and dissolved gases evaporate at lower temperatures and are extracted by the vacuum pump.
Condensation and discharge: The separated water vapor is condensed and discharged, while the purified oil moves to the next stage.
3. Three-Stage Filtration System
Second-stage filtration (medium filtration): The oil passes through a finer filter that removes smaller particles and impurities.
Third-stage filtration (fine filtration): The final filtration stage removes ultra-fine particles, ensuring the oil meets cleanliness standards
4. Purified Oil Output
After passing through the three-stage filtration, the purified oil is delivered back to the equipment or storage tank by the outlet pump, ensuring the oil's cleanliness, moisture content, and gas content meet operational requirements. This extends equipment service life and improves operational efficiency.
5. System Monitoring and Protection
The entire system is equipped with pressure gauges, temperature controllers, vacuum monitors, and other devices to monitor the operating status in real-time. If any abnormalities occur (such as filter blockage, overheating, or insufficient vacuum), the system will automatically alarm or shut down to ensure safe operation.
Application:
Rexon Series ZYD-I Vacuum Transformer Oil Regeneration Purifier is a high vacuum oil dehydration, oil degassing and oil filtration system combined with a high efficient oil regeneration device which contains sufficient silica gel material for oil regeneration process. This oil regeneration system is especially applied to regenerate used and aging transformer oil, insulating oil. Series ZYD-I system can deal with not only low voltage oil, but also high voltage oil like 110KV, 500KV, 1000KV. It can perform a perfect and super high efficient oil purification, oil filtration and oil recycling process to old transformer oil. The series ZYD-I Double-stage vacuum Transformer oil regeneration purifier not only provide dewaters, degases and remove impurities, but also remove acidity, sludge, free carbon, deep oxide, and other soluble oil decay products and discoloration. And it can improve the voltage and make the every index like acid value, PH value, of the insulation oil reach the national standard and improve the insulation oil's index. This is accomplished by the use of high vacuum degasification technology and particulate filters combined with our special silica gel. After treating, the oil can be reused as new.
Parameters |
Model
Unit |
ZYD-I-30 |
ZYD-I-50 |
ZYD-I -80 |
ZYD-I-100 |
ZYD-I-150 |
ZYD-I-200 |
ZYD-I-250 |
ZYD-I-300 |
Flow Rate |
L/hr |
1800 |
3000 |
4800 |
6000 |
9000 |
12000 |
15000 |
18000 |
Regeneration Device |
Material: Silica Gel Regeneration
Quantity: 30~100kgs depends on model (If you need fuller's earth regeneration, please indicate) |
Working Vacuum |
MPa |
-0.08 ~ -0.099 |
Working Pressure |
MPa |
≤ 0.3 |
Temperature Control Range |
ºC |
20 ~ 80 |
Operation Temperature |
ºC |
50 ~ 70(55~60 is best) |
Power Supply |
|
380V, 3 Phase, 50Hz (or as per requirements) |
Working hours without Trouble |
Hour |
4000 |
Continuous Working Hours |
Hour |
200 |
Working Noise |
dB(A) |
75 |
75 |
75 |
75 |
80 |
80 |
80 |
80 |
Heating Power |
KW |
30 |
60 |
75 |
90 |
135 |
150 |
165 |
180 |
Total Power |
KW |
35 |
67.5 |
83 |
101.5 |
149 |
164 |
179 |
198 |
Inlet/Outlet |
mm |
φ25 |
φ32 |
φ38 |
φ42 |
φ50 |
φ50 |
φ60 |
φ60 |
Weight |
Kg |
450 |
550 |
800 |
900 |
1150 |
1450 |
1600 |
1950 |
Overall |
Length |
mm |
1150 |
1200 |
1250 |
1350 |
1550 |
1700 |
1900 |
2000 |
|
Width |
mm |
1100 |
1150 |
1200 |
1300 |
1500 |
1600 |
1800 |
1900 |
|
Height |
mm |
1120 |
1170 |
1220 |
1320 |
1520 |
1680 |
1880 |
1980 |
Advantages:
1.Upgrade Double Stage Vacuum Separator Tank (Horizontal& Vertical Tank/ "T" Shape Tank)
2. Fully Automatic Control System Upgrade for Free & Equip with Traditional Manual Operation Mode
3. Better Filtering Materials Upgrade for Best Filtration Result
4. Better Pipeline and Tanks Position Arrangement for Higher Efficient Purification Work
5. Control Raw Cost Greatly for Customers To Offer a Much Better Price and a Free Technology Upgrade
Our Transformer Oil Purification and Maintenance Machines can bring you:
→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment from oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations

Rexon After Sales Services:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment.
Customer on-site and offline machine inspection:
Chongqing Rexon Oil Purification Co., Ltd is a leading oil purifier manufacturer in China, which engages in developing, producing, selling a series of oil purifier such as transformer oil purifier, turbine oil purifier, engine oil purifier, lube oil purifier, cooking oil purifier and so on. We practiced in this line near 20 years, so we have a strong technology and gain rich experience. Our products have been exported to many countries, and get a high reputation.
Since the foundation of our company, under the duty of devoting our efforts to develop the advanced purifier for saving energy sources, adopting the advanced management like SUBI, and with the reliance on the strong technical force, advanced equipment of production, perfect quality check method, fast and outstanding after-sales service, our company has developed into a national big base specialized in producing oil purifier. Our products are outstanding because of its excellence in quality, stability in service, and diversity of products.
Rexon owns a number of national-class oil purifier experts and experienced engineers. Encouraged by the company's modern management mechanism, we have developed six big series, including hundreds of models oil purifier equipment which have the independent property right and advanced filter technology. Those equipment can be applied to many fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, and so on.
We adhere to the tenet of mutual-benefit and win-win. With the sincere and pragmatic work attitude, we would like open up new Sci&Tech oil purify era with our customer.
REXON RECOMMEND PRODUCTS:
For Insulating Oil
(transformer oil, mutual inductor oil, valve oil and so on) -Highly Effective Vacuum Oil Purifier -Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester) -Mobile Type Multi-function Transformer Oil Treatment Machine -Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier -Ultra-High Voltage Oil Regeneration Treatment |
For Lubricant Oil
(hydraulic oil, turbine oil, gear oil, diesel, heating oil and so on) -Multi-function Lubricating Oil Purifier -Highly Effective Vacuum Turbine Oil Purifier -Hydraulic Regeneration Oil Purifier -Coalescence-Separation Diesel Oil /Light Oil Purifier -Centrifugal Vacuum Oil Purifier -Phosphate Ester Fire-Resistant Oil Purifier |
Other Kind Plants related:
-Highly Effective Vacuum Engine Oil Purification System -Portable Oil Purifier -Plate Pressure Oil Purifier -Highly Effective Oil Filling Machine -Small Portable Edible Oil Filtration Machine -Transformer Oil BDV (Breakdown Voltage) Tester -Automatic Particle Counter -Automatic Moisture Tester -SF6 Analyser |
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