High Capacity Vacuum Insulating Oil Filtration System 9000Liters/Hour
Introduction:
Our vacuum transformer oil purifier is developed on the characteristics of oil for electricity, especially for special high-voltage transformer above 110kv facilities. We developed the most advanced and the best special insulating oil treatment equipment successfully. Oil purification standard reaches Q/GDW122-2005. After several improvements, the device has reached domestic leading level and international similar products in the same performance parameters, with a high price-performance ratio.
This product is a combination of the international advanced film theory and atomized oil treatment technology, with a highly efficient degassing dehydration and breaking emulsification effect. Oil in this system is fully thin-film (Oil exposed area are fully expanded), and oil is increased the "journey", so that water or gas in oil is vaporized for sufficient time to reach the best effect of dehydration degassing.
The device uses electronic anti-foaming devices and high efficiency of the needle breaking foam technology to eliminate foam (patented technology) and make no "injection" phenomenon during operation.
Adopting the "Y-type" gear pump, guide wheel technology (patented technology) and VFD driving technology, we solved oil-drain problems in high-vacuum and noise problems.
Features:
1. Double-stage vacuum system, strong power of vacuum evacuating, ultimate vacuum value ≤ 5Pa.
2. Big capacity of moisture ands gas separating chambers, efficient oil film sprayer, increasing separating size and separating time to ensure the dry-level and dielectric strength of oil improving greatly.
3. Duplex-Stereo film evaporation technology, combined with unique and advanced dewatering, degassing components, can rapidly and effectively separate water, gas from oil.
4. Multi-stage precision filtration system, mesh filtration combined with molecular adsorption technologies, which can purify oil high efficient and make oil highly pure.
5. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable.
6. Double-infrared liquid level sensor, pressure protective system and foaming elimination system to ensure machine operating easy and safely.
7. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
8. It can be operated both online and offline of transformers.
9. Can be used independent device for vacuuming transformers which are above 110KV and can vacuum oil filling for power equipment.
10. Can work online for 150 hours continuously, high reliable and long time running.
11. Can be installed by PLC programming control system to achieve machine working fully automatically.
Advantage:
REXON High Capacity Vacuum Insulating Oil Filtration System 9000Liters/Hour is a high capacity oil treatment machine for onsite transformer oil processing. It can deal with 18000liters oil per hour, to achive a fast oil dehyration, oil degassing process. It can quickly remove water, trace water, dissolved gas, particles as well as acetylene, hydrogen, methane and other harmful ingredients from oil effectively to improve oil's dielectric strength highly, and effectively making sure electric equipments working safely and normally. ZYD-150 sytem also can be used an independent vacuum power supply, which can vacuuming and oil injecting tranformers and other electric insulation devices.
Introduction to the vacuum principle of vacuum oil filter
The working principle of a vacuum oil purifier mainly involves separating impurities (such as water, solid particles, etc.) from the oil in a vacuum environment. The specific vacuum principle can be explained in the following aspects:
1. Creating a Vacuum Environment
The vacuum oil purifier uses a pump to remove air from the system, creating a low-pressure or vacuum state. In this low-pressure environment, water and dissolved gases in the oil evaporate more easily due to the lower boiling point.
2. Oil Intake and Filtration
The oil is drawn into the vacuum chamber through the inlet. The vacuum environment facilitates the removal of water, gases, and other impurities from the oil. The oil passes through multiple filter elements to further remove solid particles and fine contaminants.
3. Gas Separation and Recovery
The water and gases separated from the oil are drawn out by the vacuum pump. Typically, the water is condensed and recovered through a condenser, while the gases are vented out through the exhaust system.
4. Oil Purification
In the vacuum environment, the oil is filtered through the filter elements, adsorbing impurities and separating out the water. The treated oil has a higher cleanliness level, which extends its service life and improves the efficiency of mechanical equipment.
5. Differential Pressure and Suction Effect
The working of the vacuum oil purifier relies on the suction provided by the vacuum pump. The pressure difference created causes the oil to flow through the filter elements or mesh, during which the impurities are effectively separated. In this way, the oil is purified.
Summary:
The vacuum principle of a vacuum oil purifier involves using the vacuum environment to lower the boiling point of impurities in the oil, and utilizing pressure differences to separate them, thus achieving oil purification. This process not only removes water from the oil but also eliminates gases dissolved in the oil and other fine impurities, ensuring clean oil and extending the lifespan of mechanical equipment.
Working process:
1. Oil Intake and Pre-Treatment
Oil enters the system: The inlet draws Contaminated oil into the purifier.
Preheating system: The oil passes through a heating system, typically using electric heating, to increase the temperature (usually between 55-65°C). This reduces viscosity and enhances the purification efficiency.
First-stage filtration (coarse filtration): The preheated oil passes through a coarse filter, which removes larger solid impurities, preventing damage to subsequent components.
2. Vacuum Separation System (Dehydration and Degassing)
Vacuum chamber function: The oil enters a vacuum chamber, where it forms an oil film or mist under negative pressure. This increases the contact area with the vacuum environment, accelerating the evaporation of water and gas.
Moisture and gas removal:
Low-temperature vacuum evaporation: Under vacuum conditions, moisture and dissolved gases evaporate at lower temperatures and are extracted by the vacuum pump.
Condensation and discharge: The separated water vapor is condensed and discharged, while the purified oil moves to the next stage.
3. Three-Stage Filtration System
Second-stage filtration (medium filtration): The oil passes through a finer filter that removes smaller particles and impurities.
Third-stage filtration (fine filtration): The final filtration stage removes ultra-fine particles, ensuring the oil meets cleanliness standards
4. Purified Oil Output
After passing through the three-stage filtration, the purified oil is delivered back to the equipment or storage tank by the outlet pump, ensuring the oil's cleanliness, moisture content, and gas content meet operational requirements. This extends equipment service life and improves operational efficiency.
5. System Monitoring and Protection
The entire system is equipped with pressure gauges, temperature controllers, vacuum monitors, and other devices to monitor the operating status in real-time. If any abnormalities occur (such as filter blockage, overheating, or insufficient vacuum), the system will automatically alarm or shut down to ensure safe operation.
| Parameters |
Unit |
ZYD-30 |
ZYD-50 |
ZYD-100 |
ZYD-150 |
ZYD-200 |
ZYD-250 |
ZYD-300 |
| Flow Rate |
L/H |
1800 |
3000 |
6000 |
9000 |
12000 |
15000 |
18000 |
| Working Vacuum |
Mpa |
-0.08 ~-0.099 |
| Working Pressure |
Mpa |
≤ 0.3 |
| Temp Range |
ºC |
20 ~80 |
| Power Supply |
|
380V, 50Hz, 3Phase( As per required) |
| Working Noise |
Db |
60 - 80 (Depended on the configuation) |
| Heating Power |
KW |
30 |
30 |
48 |
72 |
72 |
90 |
120 |
| Total Power |
KW |
33 |
35 |
55 |
80 |
82 |
102 |
135 |
| Inlet/Outlet Diam |
MM |
25 |
32 |
42 |
50 |
50 |
60 |
60 |
| Weight |
KG |
450 |
550 |
750 |
950 |
1200 |
1850 |
2000 |
| Size |
Length |
MM |
1450 |
1450 |
1750 |
1850 |
1950 |
2050 |
2150 |
| Width |
MM |
950 |
1000 |
1250 |
1300 |
1350 |
1400 |
1450 |
| Height |
MM |
1700 |
1750 |
1950 |
2000 |
2050 |
2100 |
2150 |
| AFTER TREATMENT |
| Dielectric Strength |
KV |
≥ 75-85 |
| Water Content |
PPM |
≤ 3 |
| Gas Content |
% |
≤ 0.1 |
| Particle Size |
μ |
≤ 3 |
| Cleanliness ≤NAS 1638 Grade 5 |
Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.
CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.
We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.
Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!
Our Transformer Oil Purification and Maintenance Machines can bring you:
→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment from oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations
Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.
And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.
Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!
Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.
Rexon After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment.
REXON Recommend Products:
For Insulating Oil (transformer oil, mutual inductor oil, valve oil and so on)
-Highly Effective Vacuum Oil Purifier
-Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester)
-Mobile Type Multi-function Transformer Oil Treatment Machine
-Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier
-Ultra-High Voltage Oil Regeneration Treatment
For Lubricant Oil (hydraulic oil, turbine oil, gear oil, diesel, heating oil and so on)
-Multi-function Lubricating Oil Purifier
-Highly Effective Vacuum Turbine Oil Purifier
-Hydraulic Regeneration Oil Purifier
-Coalescence-Separation Diesel Oil /Light Oil Purifier
-Centrifugal Vacuum Oil Purifier
-Phosphate Ester Fire-Resistant Oil Purifier
Other Kind Plants related
-Highly Effective Vacuum Engine Oil Purification System
-Portable Oil Purifier
-Plate Pressure Oil Purifier
-Highly Effective Oil Filling Machine
-Small Portable Edible Oil Filtration Machine
-Transformer Oil BDV (Breakdown Voltage) Tester
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