Double Stage Vacuum Purifier for Electrical Insulating and Transformer Oil Treatment Fully Auto Control

• Customization: Available
• Certification: TüV, ISO9001, CE
• Application: Transformer Oil
• Model NO.: ZYD-10000 Transformer Oil Purifier
• Voltage: 380~440V
• Folw Rate: 10000 L/H
• Work Principle a: Vacuum Oil Dehydration
• Work Principle B: Vacuum Oil Degassing
• Work Principle C: Multi-Stage Oil Filter
• Work Principle D: Automatic Foaming Elimination
• Work Principle E: Constanct Heating
• Work Principle F: PLC Auto Working
• Material: Carbon Steel
• Power Supply Data: 380V, 3phase, 50Hz or as Required
• Machine Color: Blue, Green, Grey, White, Yellow etc
• Gurantee Period: 24 Months
• Aftersales Services: Engineer Available for Online & Onsite Support
• Transport Package: Export Wooden Cases
• Specification: 8CBM/Unit
• Trademark: REXON
• Origin: Chongqing, China
• HS Code: 84212990
• Production Capacity: 10000sets/Year

Product Description

Double Stage Vacuum Purifier for Electrical Insulating and Transformer Oil Treatment Fully Auto Control

Model: ZYD-10000 for 10000L/H Capacity

Brief Introduction
Machine Condition: New
Treatment Capacity: 10000 L/H
Working Pressure: ≤0.4 Mpa
Place of Origin: Chongqing, China (Mainland)
Brand Name: REXON OIL PURIFICATION
Model Number: ZYD-10000
Application: Transformer Oil
Power data: 380V 50HZ/3 Phase Or As Required

Function: Vacuum oil dehydration and degassing, oil filtering, removing particles, free water, dissolved water, gas, acidity completely.
After-sales Service: Free factory training & Engineers available for on-site commissioning.
Warranty: 2 Years

Oil Data After Process:
Impurity size after process: ≤1 micron
Gas content after process: ≤0.1%
Moisture content after process: ≤3 PPM

Product Description

Rexon ZYD Transformer Oil Purifier Technical Introduction:

The function of our series ZYD Transformer Oil Purification Machine is specially used to efficiently and quickly filter and purify the new or old transformer oil by removing all kinds of pollutants like water, dissolved moisture, air, gases, particles, and etc. from the transformer oil, so to guarantee the transformer oil's cleanliness degree, and make sure the oil can meet the standards for transformers use, and to guarantee the transformer's running safety and efficiency.

This ZYD oil purifier machine can completely remove all kinds of impurities, iron filings, dust, fine particles, visible water and trace water, and harmful gases for the used transformer oils and new transformer oils.

*Its working principle is to vacuum dehydrate and degas the transformer oil while heating the oil to be about 55~65ºC, which is allowed and has no harmful effect on oil. It simulates the environment of boiling water on a high-altitude mountaintop.
In an atmospheric pressure environment, we need to heat the water to 100ºC to boil water, while at high altitudes, we only need to heat the water to about 70~80 degrees. Therefore, The ZYD oil purification system will provide a super high vacuum environment (high negative pressure) for the transformer oil, and then heat the oil only to 55~60ºC, the visible water, trace water, and gases in the transformer oil will be totally evaporated. After the treatment, the moisture content in the oil can reach less than 3~5PPM (3~5 parts per million).

*At the same time, the machine adopts a three-stage impurity filtration system to remove large, medium, and small particle impurities in the oil. After
filtering through the three-stage filter elements, the particle contaminants in the oil can reach an accuracy of 1 microns.

*In addition, the machine is equipped with advanced PLC automatic control technology and various monitoring devices, constant temperature heating control system, and doub le stages high-capacity vacuum pumps, which can greatly improve the working efficiency of the equipment and fully guarantee the safety of users using the machine.

Regularly filter and purify the transformer oil and insulating oil, the life of the oil will be greatly extended, their life will be greatly extended, and no replacement will be required for many years. At the same time, it ensures the safe use of transformers and insulating equipments and greatly extends their service life.

Key Functions of the REXON Transformer Oil Purifier:
Dehydration:
Transformer oil can absorb moisture from the environment or degrade over time, leading to the oil becoming less effective as an insulating and cooling agent. The purifier effectively removes excess water from the oil through a vacuum dehydration process, where the oil is heated and the water is evaporated and then extracted.

Degassing:
Transformer oil can also absorb gases such as oxygen, nitrogen, and carbon dioxide, which can form bubbles or affect the dielectric properties of the oil. The purifier helps in degassing the oil by applying heat and vacuum to remove dissolved gases, especially hydrogen and methane, which are common byproducts of transformer faults.

Filtration:
The purifier uses filtration systems (often including multi-stage filters) to remove particulate matter, sludge, and carbon deposits from the oil. These contaminants can result from aging transformer components or from external sources. The purification process ensures that the oil remains clean, free from debris, and able to effectively insulate and cool the transformer.

Restoration of Insulating Properties:
By removing water, gases, and solid particles, the REXON oil purifier helps restore the oil's dielectric strength (insulating properties). This is crucial for the safe operation of the transformer, as oil with high dielectric strength helps prevent short circuits and arcing.

 

Working process:

1. Oil Intake and Pre-Treatment
Oil enters the system: The inlet draws Contaminated oil into the purifier.

First-stage filtration (coarse filtration): The preheated oil passes through a coarse filter, which removes larger solid impurities, preventing damage to subsequent components.

Preheating system: The oil passes through a heating system, typically using electric heating, to increase the temperature (usually between 55-65°C). This reduces viscosity and enhances the purification efficiency.

2. Vacuum Separation System (Dehydration and Degassing)
Vacuum chamber function: The oil enters a vacuum chamber, where it forms an oil film or mist under negative pressure. This increases the contact area with the vacuum environment, accelerating the evaporation of water and gas.
Moisture and gas removal:
Low-temperature vacuum evaporation: Under vacuum conditions, moisture and dissolved gases evaporate at lower temperatures and are extracted by the vacuum pump.
Condensation and discharge: The separated water vapor is condensed and discharged, while the purified oil moves to the next stage.

3. Three-Stage Filtration System
Second-stage filtration (medium filtration): The oil passes through a finer filter that removes smaller particles and impurities.
Third-stage filtration (fine filtration): The final filtration stage removes ultra-fine particles, ensuring the oil meets cleanliness standards

4. Purified Oil Output
After passing through the three-stage filtration, the purified oil is delivered back to the equipment or storage tank by the outlet pump, ensuring the oil's cleanliness, moisture content, and gas content meet operational requirements. This extends equipment service life and improves operational efficiency.

5. System Monitoring and Protection
The entire system is equipped with pressure gauges, temperature controllers, vacuum monitors, and other devices to monitor the operating status in real-time. If any abnormalities occur (such as filter blockage, overheating, or insufficient vacuum), the system will automatically alarm or shut down to ensure safe operation.

Our Transformer Oil Purification and Maintenance Machines can bring you:
→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment from oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations

Detailed Photos

 

Main Spare Parts of This Machine:

 

Product Parameters

Parameters		Model Unit	ZYD-30		ZYD-50	ZYD -100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/hr	1800		3000	6000	9000	12000	15000	18000
Working Vacuum		MPa	-0.08 ~ -0.099
Working Pressure		MPa	≤ 0.3
Temperature Control Range		ºC	20 ~ 80
Operation Temperature		ºC	50 ~ 70(55~60 is best)
Power Supply			380V, 3 Phase, 50Hz (or as per requirements)
Working hours without Trouble		Hour	4000
Continuous Working Hours		Hour	200
Working Noise		dB(A)	75	75		75	80	80	80	80
Heating Power		KW	30	60		90	135	150	165	180
Total Power		KW	35	67.5		101.5	149	164	179	198
Inlet/Outlet		mm	φ25	φ32		φ42	φ50	φ50	φ60	φ60
Weight		Kg	450	550		900	1150	1450	1600	1950
Overall	Length	mm	1500	1570		1730	1920	1990	2050	2150
	Width	mm	1450	1520		1620	1820	2070	2120	2200
	Height	mm	1520	1560		1760	1970	2020	2100	2190

The above information is only for your reference/actual data will depend on real product.

Certifications

Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.

CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.

We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.

Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!

 

REXON Customer Project Use

REXON Customer Feedback

Company Profile

 

Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.

And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.

Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!

Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.

Packaging & Shipping

Rexon After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Contact Us

1. Q: What types of transformer oil can your purifier handle?
A: Our purifier is designed to handle both new and used transformer oil, including mineral-based and synthetic insulating oils. It effectively removes moisture, gas, acids, and impurities.

2. Q: What is the working capacity of your transformer oil purifier?
A: We offer models with capacities ranging from 600 L/H to 24,000 L/H can also be customized for you, depending on your application. Please contact us for a professional recommendation.

3. Q: Can the machine be used on-site in substations or power plants?
A: Yes, our transformer oil purifiers can be trailer-mounted or skid-mounted for easy mobility. They are widely used in the field maintenance of substations and UHV/EHV transformers.

4. Q: What purification results can I expect?
A: After treatment, the oil will meet standards for dielectric strength, water content, gas content, and cleanliness.

5. Q: Do you provide operation manuals and training?
A: Yes, every machine comes with a detailed operation manual, flow charts, real machine photos, and we also provide online training and technical support.

6. Q: Can I customize the machine to meet my project needs?
A: Absolutely! We offer customized solutions including flow rate, structure (mobile/trailer/skid), control system (PLC/automatic), heating method, etc.