Closed Type Transformer Substation Used Insulating Oil Processing System 15000LPH
Application:
Closed Type Transformer Substation Used Insulating Oil Processing System 15000LPH, Comparing with the single-stage vacuum oil purifier, series ZYD adds ROOTS vacuum system, second stage of separating system to improve the effect of purification which dewaters, degases and removes impurities more quickly, more completely and make the oils limiting voltage-withstand value much higher. This machine also can remove free, soluble water, carbon, free and dissolved gases and particulate matters from insulating oil effectively and rapidly. As the bridge-type vacuum linking system that can filter and be an independent vacuum power supply, this machine can be vacuum treating the electric insulating devices. Series ZYD utilizes coacervation technology, coalescing technology, separating technology and refined purification technology.
Feature:
1. Double-stage vacuum system, strong power of vacuum evacuating, ultimate vacuum value ≤ 5Pa.
2. Two vacuum separating chambers, efficient oil film sprayer, increasing separating size and separating time to ensure the dry-level and dielectric strength improving greatly.
3. Duplex-Stereo film evaporation technology, combined with unique and advanced dewatering, degassing components, can rapidly and effectively separate water, gas from oil.
4. Multi-stage precision filtration system, mesh filtration combined with molecular adsorption technologies.
5. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable.
6. Double-infrared liquid level sensor, pressure protective system to ensure machine operation easy and safely.
7. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
8. Functions of live line work onsite, vacuum drying and vacuum oil filling.
9. Weather Proof designing which can be used outside even in raining weather.
10.Designed for processing oil in workshops, in storage tanks or directly in transformers (energized and de-energized transformers both).
Advantage:
Closed Type Transformer Substation Used Insulating Oil Processing System 15000LPH, trace water, dissolved gas, particles as well as acetylene, hydrogen, methane and other harmful ingredients from oil effectively to improve oil's dielectric strength, effectively making sure electric equipments working safely and normally. As the bridge-type vacuum linking system that also can be an independent vacuum power supply, which can vacuuming and oil injecting for electric insulation devices.
Our Transformer Oil Purification and Maintenance Machines can bring you:
→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment from oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations
Technical Parameters:
Parameters |
Unit |
ZYD-30 |
ZYD-50 |
ZYD-100 |
ZYD-150 |
ZYD-200 |
ZYD-250 |
ZYD-300 |
Flow Rate |
L/H |
1800 |
3000 |
6000 |
9000 |
12000 |
15000 |
18000 |
Working Vacuum |
MPa |
-0.08 ~-0.099 |
Working Pressure |
MPa |
≤ 0.3 |
Temp Range |
ºC |
20 ~80 |
Power Supply |
|
380V, 50Hz, 3Phase( As per required) |
Working Noise |
dB |
60 - 80 (Depended on the configuation) |
Heating Power |
KW |
30 |
30 |
48 |
72 |
72 |
90 |
120 |
Total Power |
KW |
33 |
35 |
55 |
80 |
82 |
102 |
135 |
Inlet/Outlet Diam |
mm |
25 |
32 |
42 |
50 |
50 |
60 |
60 |
Weight |
KG |
450 |
550 |
750 |
950 |
1200 |
1850 |
2000 |
Size |
Length |
mm |
1450 |
1450 |
1750 |
1850 |
1950 |
2050 |
2150 |
Width |
mm |
950 |
1000 |
1250 |
1300 |
1350 |
1400 |
1450 |
Height |
mm |
1700 |
1750 |
1950 |
2000 |
2050 |
2100 |
2150 |
AFTER TREATMENT |
Dielectric Strength |
KV |
≥ 75-85 |
Water Content |
PPM |
≤ 3 |
Gas Content |
% |
≤ 0.1 |
Particle Size |
μ |
≤ 3 |
Cleanliness ≤NAS 1638 Grade 5 |
Introduction to the vacuum principle of vacuum oil filter
The working principle of a vacuum oil purifier mainly involves separating impurities (such as water, solid particles, etc.) from the oil in a vacuum environment. The specific vacuum principle can be explained in the following aspects:
1. Creating a Vacuum Environment
The vacuum oil purifier uses a pump to remove air from the system, creating a low-pressure or vacuum state. In this low-pressure environment, water and dissolved gases in the oil evaporate more easily due to the lower boiling point.
2. Oil Intake and Filtration
The oil is drawn into the vacuum chamber through the inlet. The vacuum environment facilitates the removal of water, gases, and other impurities from the oil. The oil passes through multiple filter elements to further remove solid particles and fine contaminants.
3. Gas Separation and Recovery
The water and gases separated from the oil are drawn out by the vacuum pump. Typically, the water is condensed and recovered through a condenser, while the gases are vented out through the exhaust system.
4. Oil Purification
In the vacuum environment, the oil is filtered through the filter elements, adsorbing impurities and separating out the water. The treated oil has a higher cleanliness level, which extends its service life and improves the efficiency of mechanical equipment.
5. Differential Pressure and Suction Effect
The working of the vacuum oil purifier relies on the suction provided by the vacuum pump. The pressure difference created causes the oil to flow through the filter elements or mesh, during which the impurities are effectively separated. In this way, the oil is purified.
Summary:
The vacuum principle of a vacuum oil purifier involves using the vacuum environment to lower the boiling point of impurities in the oil, and utilizing pressure differences to separate them, thus achieving oil purification. This process not only removes water from the oil but also eliminates gases dissolved in the oil and other fine impurities, ensuring clean oil and extending the lifespan of mechanical equipment.
Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.
And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.
Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!
Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.
Rexon After Sales Service
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment.

Why Need Rexon Oil Purifier?
Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.
Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.
We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers.
We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.
We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.
REXON RECOMMEND PRODUCTS:
For Insulating Oil
(transformer oil, mutual inductor oil, valve oil and so on) -Highly Effective Vacuum Oil Purifier -Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester) -Mobile Type Multi-function Transformer Oil Treatment Machine -Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier -Ultra-High Voltage Oil Regeneration Treatment |
For Lubricant Oil
(hydraulic oil, turbine oil, gear oil, diesel, heating oil and so on) -Multi-function Lubricating Oil Purifier -Highly Effective Vacuum Turbine Oil Purifier -Hydraulic Regeneration Oil Purifier -Coalescence-Separation Diesel Oil /Light Oil Purifier -Centrifugal Vacuum Oil Purifier -Phosphate Ester Fire-Resistant Oil Purifier |
Other Kind Plants related:
-Highly Effective Vacuum Engine Oil Purification System -Portable Oil Purifier -Plate Pressure Oil Purifier -Highly Effective Oil Filling Machine -Small Portable Edible Oil Filtration Machine -Transformer Oil BDV (Breakdown Voltage) Tester -Automatic Particle Counter -Automatic Moisture Tester -SF6 Analyser |
For more information about any model of our oil purifier's specs, please leave us your Email, Tel, Mobile No. etc. then we can feedback to you immediately. Or you can contact us directly from our website. Don't hesitate to send us enquiry now. And you are welcome to visit us!