Customization: | Available |
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Certification: | TüV, ISO9001, CE |
Application: | Transformer Oil |
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REXON - Your Reliable Partner in Transformer Oil Purification
Transformers are critical assets in power transmission and distribution networks, and maintaining clean, high-quality dielectric oil is essential for their performance and longevity. REXON ZYD Series Double Stage High Vacuum Transformer Oil Purifier is specifically designed to remove moisture, gases, and impurities, ensuring enhanced insulation properties, extended transformer life, and reduced maintenance costs. With customization options available, we tailor solutions to meet your specific industry needs.
REXON ZYD Series Double Stage High Vacuum Transformer Oil Purifier not only purifies transformer oil by removing moisture, gases, and impurities, but it also features high-efficiency vacuum pumping and evacuating functions, making it an ideal solution for transformer drying and vacuum filling. Our system achieves an ultimate vacuum of 1.2 Pa, ensuring deep dehydration and effective transformer vacuum treatment.
Key Features & Functions
1. Oil Intake and Pre-Treatment Oil enters the system
The inlet draws contaminated oil into the purifier. First-stage filtration/coarse filtration: The oil passes through a coarse filter, which removes larger solid impurities, preventing damage to subsequent components.
2. Preheating system
The oil passes through a heating system, typically using electric heating, to increase the temperature, usually between 55-65°ºC. This reduces viscosity and enhances the purification efficiency.
3. Vacuum Separation System/Dehydration and Degassing Vacuum chamber function
The oil enters the vacuum chamber, where it forms an oil film or mist under negative pressure. This increases the contact area with the vacuum environment, accelerating the evaporation of water and gas. Moisture and gas removal: Low-temperature vacuum evaporation: Under vacuum conditions, moisture and dissolved gases evaporate at lower temperatures and are extracted by the vacuum pump. Condensation and discharge: The separated water vapour is condensed and discharged, while the purified oil moves to the next stage.
4. Three-Stage Filtration System Second-stage filtration
The oil passes through a finer filter that removes smaller particles and impurities bigger than 5 microns. Third-stage filtration/fine filtration: The final filtration stage removes ultra-fine particles that are bigger than 1 micron, ensuring the oil meets cleanliness standards
5. Purified Oil Output
After passing through the three-stage filtration, the purified oil is delivered back to the equipment or storage tank by the outlet pump, ensuring the oil's cleanliness, moisture content, and gas content meet operational requirements. This extends equipment service life and improves operational efficiency.
6. System Monitoring and Protection
The entire system is equipped with pressure gauges, temperature controllers, vacuum monitors, and PLC fully automatic control system to monitor the operating status in real time. If any abnormalities occur, such as filter blockage, overheating, or insufficient vacuum, the system will automatically alarm or shut down to ensure safe operation.
Parameters | Unit | ZYD-30 | ZYD-50 | ZYD-100 | ZYD-150 | ZYD-200 | ZYD-250 | ZYD-300 | |
Flow Rate | L/H | 1800 | 3000 | 6000 | 9000 | 12000 | 15000 | 18000 | |
Working Vacuum | Mpa | -0.08 ~-0.099 | |||||||
Working Pressure | Mpa | ≤ 0.3 | |||||||
Temp Range | ºC | 20 ~80 | |||||||
Power Supply | 380V, 50Hz, 3Phase( As per required) | ||||||||
Working Noise | Db | 60 - 80 (Depended on the configuation) | |||||||
Heating Power | KW | 30 | 60 | 90 | 135 | 150 | 165 | 180 | |
Total Power | KW | 35 | 67.5 | 101.5 | 149 | 164 | 198 | ||
Inlet/Outlet Diam | MM | 25 | 32 | 42 | 50 | 50 | 60 | 60 | |
Weight | KG | 450 | 550 | 750 | 950 | 1200 | 1850 | 2000 | |
Size | Length | MM | 1450 | 1450 | 1750 | 1850 | 1950 | 2050 | 2150 |
Width | MM | 950 | 1000 | 1250 | 1300 | 1350 | 1400 | 1450 | |
Height | MM | 1700 | 1750 | 1950 | 2000 | 2050 | 2100 | 2150 | |
AFTER TREATMENT | |||||||||
Dielectric Strength | KV | ≥ 75-85 | |||||||
Water Content | PPM | ≤ 3 | |||||||
Gas Content | % | ≤ 0.1 | |||||||
Particle Size | μ | ≤ 3 | |||||||
Cleanliness ≤NAS 1638 Grade 5 |
Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.
And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.
Our Team
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!
Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.
REXON Aftersales Services
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment.
For more information and detailed product specifications, please contact us! Please leave us your email and mobile number, so can send you more photos, brochures and price details. Thank you!