Vacuum Processing Transformer Oil Purification Machine Dewater and Degas From Oil

• Customization: Available
• Structure: Fixed
• Usage: Solid-Liquid Separation, Oil Impurities, Air Filter, Oil and Gas Separation, Dissolved Water Filter
• Model NO.: ZYD-250(15000LPH)
• Type: Vacuum Dehydrator
• Mechanical Principle: Vacuum
• Performance: Efficient Filtration
• Function a: Transformer Oil Filtration
• Function B: Transformer Oil Dehydration
• Function C: Transformer Oil Degasification
• Result 1: Breakdown Voltage Higher Than 75kv
• Result 2: Gas Conent Below 0.1%
• Result 3: Water Content Below 3 Ppm
• Transport Package: Wooden Cases
• Specification: Carbon Steel Material
• Trademark: REXON
• Origin: Chongqing, China
• HS Code: 84212990
• Production Capacity: 100000sets/Year

Product Description

Product Description

Vacuum Processing Dielectric Oil Purification Machine Dewater and Degas from Oil

-Transformer Oil Dehydration 
-Transformer Oil Degasification
-Transformer Oil Filtration
-Transformer Oil Regeneration
-Transformers Oil Maintenance

 Oil Purifier Technical Features:
1.      Based on the highly efficient vacuum oil purifier, Roots vacuum booster system and secondary high vacuum separation system are added, which enable the vacuum limit reaching ≤5Pa.
2.      Being able to remove water and gas fast and effectively under high vacuum and high-speed operation status, which achieves satisfactory dryness and could bring the breakdown voltage up to 70KW, resulting in an enhanced one-time filtration effect which reduces the oil aging problem existing with ordinary purifiers as caused by repeated heating.
3.      Being able to remove the minimal amount of water and various gases in oil, thus ensuring zero acetylene existence. The Purifier can also serve as a vacuum oil filler and dryer for transformer.
4.      The advanced infrared level automatic control system, interlocking control for pressure protection, and power heating system ensure long-term safe and reliable operation.

Use:
To be used for treatment of new oil, imported oil, and super HV transformer oil, particularly applicable to 110KV power distribution systems and the national grid, shortening the oil treating duration during installation and maintenance of transformer filtration precision.


Application:
Vacuum Processing Dielectric Oil Purification Machine Dewater and Degas from Oil, Dielectric Oil Purification System is especially for purifying the insulation oil in all kinds of large power equipments that are above 110KV, especially for the altitudes over 500-1000 meters. It can deal with contaminted transformer oil, mutual oil, switch oil, insulating oil, dielectric oil, and so on. It can remove the free and dissolved water, gas and particles from oil high-efficiently, increasing the pressure force and quality of oil, and make sure the electric device running safely. The dielectric value of treated oil is higher than 75~85KV. It is very suitable for the large electric&insulation equipments.

Feature:
1. Double-stage vacuum system, strong power of vacuum evacuating, ultimate vacuum value ≤ 5Pa.
2. Big capacity of moisture ands gas separating chambers, efficient oil film sprayer, increasing separating size and separating time to ensure the dry-level and dielectric strength of oil improving greatly.
3. Duplex-Stereo film evaporation technology, combined with unique and advanced dewatering, degassing components, can rapidly and effectively separate water, gas from oil.
4. Multi-stage precision filtration system, mesh filtration combined with molecular adsorption technologies, which can purify oil high efficient and make oil highly pure.
5. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable.
6. Double-infrared liquid level sensor, pressure protective system and foaming elimination system to ensure machine operating easy and safely.
7. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
8. It can be operated both online and offline of transformers.
9. Can be used independent device for vacuuming transformers which are above 110KV and can vacuum oil filling for power equipment.
10. Can work online for 150 hours continuously, high reliable and long time running.
11. Can be installed by PLC programming control system to achieve machine working fully automatically.

Advantage:
REXON Vacuum Processing Dielectric Oil Purification Machine Dewater and Degas from Oil is a high-capacity oil treatment machine for onsite transformer oil processing. It can deal with 18000 liters of oil per hour, to achieve a fast oil dehydration, oil degassing process. It can quickly remove water, trace water, dissolved gas, particles as well as acetylene, hydrogen, methane, and other harmful ingredients from oil effectively to improve oil's dielectric strength and ensure electric equipment works safely and normally. ZYD-150 system also can be used as an independent vacuum power supply, which can vacuum and inject transformers and other electric insulation devices.

Product Parameters

Technical Parameters:

Parameters		Unit	ZYD-30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		Mpa	-0.08 ~-0.099
Working Pressure		Mpa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		Db	60 - 80 (Depended on the configuation)
Heating Power		KW	30	30	48	72	72	90	120
Total Power		KW	33	35	55	80	82	102	135
Inlet/Outlet Diam		MM	25	32	42	50	50	60	60
Weight		KG	450	550	750	950	1200	1850	2000
Size	Length	MM	1450	1450	1750	1850	1950	2050	2150
	Width	MM	950	1000	1250	1300	1350	1400	1450
	Height	MM	1700	1750	1950	2000	2050	2100	2150
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 3
Cleanliness ≤NAS 1638 Grade 5

Detailed Photos

REXON Hi-Vacuum transformer oil treatment, Transformer oil processor, Vacuum dehydrator and degasification

Hi-vacuum transformer oil treatment is mainly used for removing trace water, gas, and impurities from insulating oil

Hi-vacuum transformer oil treatment is mainly used for removing trace water, gas, and impurities from insulating oil, improving the insulating oil performance index. It is mainly applied to purification of 110KV,220KV,500KV,750KV,1000KV power transmission equipment insulating oil.

Also, it applied to treat low viscosity oils, like insulating oil, turbine oil, and hydraulic oil in the transmission equipment which is lower than 110KV.

Meanwhile, Series ZYD oil purifier can be used as an independent vacuum source with functions of vacuum drying and vacuum filling.

Insulating oil performance mainly decided by the oil's water content, If the water is not saturation in the oil, it appears as the molecular states; If the water is saturated in the oil, it appears as the liquid states and stay at the bottom of the container.

Under the vacuum states, because the less gas content, the water and gas in the oil will be escaped from the oil and evacuated by the vacuum pump.

The higher vacuum value(Close to 0 Pa),the higher speed of water molecular volatilization(The latest technology, the vacuum oil purifier can reach to 1 Pa working vacuum value).

The gas and water that dissolved in the oil will become degassed and exhausted by vacuum pump.
 
The oil temperature affects vacuum oil purifier working efficiency, the higher temperature, the water molecular get more kinetic energy, so it is higher diffused speed of water molecular.

But, exorbitant temperature will cause fracture of carbon chain for oil molecular, if that will make oil bad.

So we don't suggest the oil temperature excess 80°C. Also the impurity will affect oil dielectric strength, so the vacuum oil purifier requires high

Onsite Project

 

Our Transformer Oil Purification and Maintenance Machines can bring you:

→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment from oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations
 

Packaging & Shipping

 

Rexon After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Certifications

Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.

CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.

We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.

Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!
 

 

Company Profile

Chongqing Rexon Oil Purification Co., Ltd is a leading oil purifier manufacturer in China, which engages in developing, producing, selling a series of oil purifier such as transformer oil purifier, turbine oil purifier, engine oil purifier, lube oil purifier, cooking oil purifier and so on. We practiced in this line near 20 years, so we have a strong technology and gain rich experience. Our products have been exported to many countries, and get a high reputation.

Since the foundation of our company, under the duty of devoting our efforts to develop the advanced  purifier for saving energy sources, adopting the advanced management like SUBI, and with the reliance on the strong technical force, advanced equipment of production, perfect quality check method, fast and outstanding after-sales service, our company has developed into a national big base specialized in producing oil purifier. Our products are outstanding because of its excellence in quality, stability in service, and diversity of products.

Rexon owns a number of national-class oil purifier experts and experienced engineers. Encouraged by the company's modern management mechanism, we have developed six big series, including hundreds of models oil purifier equipment which have the independent property right and advanced filter technology. Those equipment can be applied to many fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, and so on.

We adhere to the tenet of mutual-benefit and win-win. With the sincere and pragmatic work attitude, we would like open up new Sci&Tech oil purify era with our customer. 

REXON RECOMMEND PRODUCTS:

For Insulating Oil (transformer oil, mutual inductor oil, valve oil and so on) -Highly Effective Vacuum Oil Purifier -Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester) -Mobile Type Multi-function Transformer Oil Treatment Machine -Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier -Ultra-High Voltage Oil Regeneration Treatment

For Lubricant Oil (hydraulic oil, turbine oil, gear oil, diesel, heating oil and so on) -Multi-function Lubricating Oil Purifier -Highly Effective Vacuum Turbine Oil Purifier -Hydraulic Regeneration Oil Purifier -Coalescence-Separation Diesel Oil /Light Oil Purifier -Centrifugal Vacuum Oil Purifier -Phosphate Ester Fire-Resistant Oil Purifier

Other Kind Plants related: -Highly Effective Vacuum Engine Oil Purification System -Portable Oil Purifier -Plate Pressure Oil Purifier -Highly Effective Oil Filling Machine -Small Portable Edible Oil Filtration Machine -Transformer Oil BDV (Breakdown Voltage) Tester -Automatic Particle Counter -Automatic Moisture Tester -SF6 Analyser

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Why Need Rexon Oil Purifier?

Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.

Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.

We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers. We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.

We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.


Rexon Transformer Oil Purifier is your ideal choice to ensure stable and reliable operation of power equipment. Whether it is regular maintenance or emergency repair, we can provide professional support and solutions to keep your transformer in optimal operating condition, extend service life and reduce the risk of equipment failure.

Contact us now to learn more about Rexon Transformer Oil Purifier and ensure the long-term healthy operation of power equipment!