Cost-Effective Insulation Oil Purifier Plant & Oil Flushing Unit with Thermostatic Heating

• Customization: Available
• Certification: TüV, ISO9001, CE
• Application: Transformer Oil, Insulating Oil
• Model NO.: ZYD-100(6000LPH)
• Voltage: 380V
• Folw Rate: 100 L/min
• Function 1: Transformer Oil Treatment
• Function 2: Dielectric Oil Treatment
• Function 3: Insulation Oil Treatment
• Function 4: Vacuum Oil Dehydration
• Function 5: Vacuum Oil Degassing
• Working Vacuum: -0.06 ~- 0.099MPa
• Best Heating Temperature: 55~65
• Impurity Size After Process: Below 1 Micron
• Gas Content After Process: Below 0.1%
• Moisture Content After Process: Below 3 Ppm
• Woking Mode: Automatic Controlled
• Machine Material Carbon Steel Material: Carbon Steel, Stainless Steel, etc.
• Delivery Time: 3~4 Weeks
• Transport Package: Export Standard Wooden Cases
• Specification: 6 CBM/Unit
• Trademark: REXON
• Origin: China
• HS Code: 84212990
• Production Capacity: 10000sets/Year

Product Description

Product Description

Application:

This equipment is mainly used for removing trace water, gas and impurities from insulating oil, improving the insulating oil performance index. It is mainly applied to purification of 110KV,220KV,500KV,750KV,1000KV power transmission equipment insulating oil.

Also it applied to treat low viscosity oils, like insulating oil, turbine oil, and hydraulic oil in the transmission equipment which is lower than 110KV.

Meanwhile, Series ZYD oil purifier can be used as independent vacuum source with functions of vacuum drying and vacuum filling.

Insulating oil performance mainly decided by oil's water content, If the water is not saturation in the oil, it appears as the molecular states; If the water is saturation in the oil, it appears as the liquid states and stay at the bottom of container.

Under the vacuum states, because the less gas content, the water and gas in the oil will be escaped from the oil and evacuated by the vacuum pump.

The higher vacuum value(Close to 0 Pa),the higher speed of water molecular volatilization(The latest technology, the vacuum oil purifier can reach to 1 Pa working vacuum value).

The gas  and water which dissolved in the oil will become degassed and exhausted by vacuum pump.
 
The oil temperature affects vacuum oil purifier working efficiency, the higher temperature, the water molecular get more kinetic energy, so it is higher diffused speed of water molecular.

But, exorbitant temperature will cause fracture of carbon chain for oil molecular, if that will make oil bad.

So we don't suggest the oil temperature excess 80°C. Also the impurity will affect oil dielectric strength, so the vacuum oil purifier requires high filtration precision.


Primary Functions:

1. Filtration and Purification: The machine effectively removes particulate contaminants, such as dirt, metal particles, and other solid impurities, from the transformer oil. This helps in maintaining the dielectric strength of the oil, which is crucial for the insulation properties of the transformer.

2. Dehydration: The purifier is equipped with a vacuum dehydration system that removes water and moisture from the oil. Water in transformer oil can lead to reduced dielectric strength and increased risk of electrical faults. The dehydration process ensures the oil remains dry and effective.

3. Degasification: The machine also removes dissolved gases, such as oxygen and nitrogen, from the oil. These gases can cause oxidation and degradation of the oil, leading to reduced performance and lifespan of the transformer.

4. Heating and Temperature Control: The purifier includes a heating system that allows for controlled heating of the oil, facilitating the removal of moisture and gases. The temperature can be adjusted to suit different types of oil and operating conditions.

5. Continuous Operation: Designed for high-capacity operations, the REXON 6000 L/H transformer oil purifier can operate continuously, making it suitable for large-scale industrial applications where uninterrupted oil purification is required.

Advantages:

We provide service for portable, mobile high vacuum transformer oil treatment systems that are used for transformer oil dehydration and transformer oil degasification as well as for other electrical insulating liquids such as silicone fluids. The process maintains the oil's dielectric strength, removes free, soluble water, air-gases and particulate matter. The system is designed for processing oils in workshops, storage tanks or directly in transformers, many applications outside of the electrical industry, such as for electronic radar equipment, vacuum pump sealing oils, brake fluids and refrigeration oils.

Product Parameters

 

Parameters		Unit	ZYD-30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		Mpa	-0.08 ~-0.099
Working Pressure		Mpa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		Db	60 - 80 (Depended on the configuation)
Heating Power		KW	30	60	90	135	150	165	180
Total Power		KW	35	67.5	101.5	149	164		198
Inlet/Outlet Diam		MM	25	32	42	50	50	60	60
Weight		KG	450	550	750	950	1200	1850	2000
Size	Length	MM	1450	1450	1750	1850	1950	2050	2150
	Width	MM	950	1000	1250	1300	1350	1400	1450
	Height	MM	1700	1750	1950	2000	2050	2100	2150
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 3
Cleanliness ≤NAS 1638 Grade 5

 

Detailed Photos

Certifications

 Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.

CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.

We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.

Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!

Rexon Onsite Project

Packaging & Shipping

After Sales Service
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Company Profile

Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.

And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.


Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!

Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.

Contact Us

 

Why Need Rexon Oil Purifier?

Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.

Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.

We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers.

We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.

We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.


Rexon Transformer Oil Purifier is your ideal choice to ensure stable and reliable operation of power equipment. Whether it is regular maintenance or emergency repair, we can provide professional support and solutions to keep your transformer in optimal operating condition, extend service life and reduce the risk of equipment failure.

Contact us now to learn more about Rexon Transformer Oil Purifier and ensure the long-term healthy operation of power equipment!