| Customization: | Available |
|---|---|
| Structure: | Fixed |
| Usage: | Solid-Liquid Separation, Oil Impurities, Oil-Water Separator, Air Filter, Oil and Gas Separation |
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Working process:
1. Oil Intake and Pre-Treatment
Oil enters the system: The inlet draws Contaminated oil into the purifier.
Preheating system: The oil passes through a heating system, typically using electric heating, to increase the temperature (usually between 55-65°C). This reduces viscosity and enhances the purification efficiency.
First-stage filtration (coarse filtration): The preheated oil passes through a coarse filter, which removes larger solid impurities, preventing damage to subsequent components.
2. Vacuum Separation System (Dehydration and Degassing)
Vacuum chamber function: The oil enters a vacuum chamber, where it forms an oil film or mist under negative pressure. This increases the contact area with the vacuum environment, accelerating the evaporation of water and gas.
Moisture and gas removal:
Low-temperature vacuum evaporation: Under vacuum conditions, moisture and dissolved gases evaporate at lower temperatures and are extracted by the vacuum pump.
Condensation and discharge: The separated water vapor is condensed and discharged, while the purified oil moves to the next stage.
3. Three-Stage Filtration System
Second-stage filtration (medium filtration): The oil passes through a finer filter that removes smaller particles and impurities.
Third-stage filtration (fine filtration): The final filtration stage removes ultra-fine particles, ensuring the oil meets cleanliness standards
4. Purified Oil Output
After passing through the three-stage filtration, the purified oil is delivered back to the equipment or storage tank by the outlet pump, ensuring the oil's cleanliness, moisture content, and gas content meet operational requirements. This extends equipment service life and improves operational efficiency.
5. System Monitoring and Protection
The entire system is equipped with pressure gauges, temperature controllers, vacuum monitors, and other devices to monitor the operating status in real-time. If any abnormalities occur (such as filter blockage, overheating, or insufficient vacuum), the system will automatically alarm or shut down to ensure safe operation.
| Parameters | Unit | ZYD-30 | ZYD-50 | ZYD-100 | ZYD-150 | ZYD-200 | ZYD-250 | ZYD-300 | |
| Flow Rate | L/H | 1800 | 3000 | 6000 | 9000 | 12000 | 15000 | 18000 | |
| Working Vacuum | MPa | -0.08 ~-0.099 | |||||||
| Working Pressure | MPa | ≤ 0.3 | |||||||
| Temp Range | ºC | 20 ~80 | |||||||
| Power Supply | 380V, 50Hz, 3Phase( As per required) | ||||||||
| Working Noise | dB | 60 - 80 (Depended on the configuation) | |||||||
| Heating Power | KW | 30 | 60 | 90 | 135 | 150 | 165 | 180 | |
| Total Power | KW | 35 | 67.5 | 101.5 | 149 | 164 | 198 | ||
| Inlet/Outlet Diam | mm | 25 | 32 | 42 | 50 | 50 | 60 | 60 | |
| Weight | KG | 450 | 550 | 750 | 950 | 1200 | 1850 | 2000 | |
| Size | Length | mm | 1450 | 1450 | 1750 | 1850 | 1950 | 2050 | 2150 |
| Width | mm | 950 | 1000 | 1250 | 1300 | 1350 | 1400 | 1450 | |
| Height | mm | 1700 | 1750 | 1950 | 2000 | 2050 | 2100 | 2150 | |
| AFTER TREATMENT | |||||||||
| Dielectric Strength | KV | ≥ 75-85 | |||||||
| Water Content | PPM | ≤ 3 | |||||||
| Gas Content | % | ≤ 0.1 | |||||||
| Particle Size | Μ | ≤ 3 | |||||||
| Cleanliness ≤NAS 1638 Grade 5 | |||||||||
Rexon After Sales Service:Chongqing Rexon Oil Purification Co., Ltd is a leading oil purifier manufacturer in China, which engages in developing, producing, selling a series of oil purifier such as transformer oil purifier, turbine oil purifier, engine oil purifier, lube oil purifier, cooking oil purifier and so on. We practiced in this line near 20 years, so we have a strong technology and gain rich experience. Our products have been exported to many countries, and get a high reputation.
Why Need Rexon Oil Purifier?
Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.
Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.
We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers. We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.
We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.
Rexon Transformer Oil Purifier is your ideal choice to ensure stable and reliable operation of power equipment. Whether it is regular maintenance or emergency repair, we can provide professional support and solutions to keep your transformer in optimal operating condition, extend service life and reduce the risk of equipment failure.
Contact us now to learn more about Rexon Transformer Oil Purifier and ensure the long-term healthy operation of power equipment!
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