18000liter/Hour Tranformer Oil Filter Plant for Oil Vacuum Degassing, Heating, Purification

• Customization: Available
• Structure: Fixed
• Usage: Solid-Liquid Separation, Oil Impurities, Air Filter, Oil and Gas Separation, Dissolved Water Filter
• Model NO.: ZYD-300(18000LPH)
• Type: Vacuum Dehydrator
• Mechanical Principle: Vacuum
• Performance: Efficient Filtration
• Function 1: Transformer Oil Filtration
• Function 2: Transformer Oil Dehydration
• Function 3: Transformer Oil Degasification
• Function 4: Transformer Vacuum Pumping
• Result 1: Gas Conent Below 0.1%
• Result 2: Water Ppm Below 3 Ppm
• Result 3: Breakdown Voltage Higher Than 75kv
• Working Vacuum: -0.08~-0.099MPa
• Working Pressure: <0.4MPa
• Power Supply: 380V,3phase, 50Hz
• Warranty Period: 24 Months
• Transport Package: Wooden Cases
• Specification: Carbon Steel Material
• Trademark: REXON
• Origin: Chongqing, China
• HS Code: 84212990
• Production Capacity: 100000sets/Year

Product Description

18000Liter/Hour Tranformer Oil Filter Plant for Oil Vacuum Degassing, Heating, Purification

 

 

Product Description

Brief Introduction

Model Number: ZYD-300
Oil Treatment Capacity: 18000 Liter/Hour
Vacuum Degassing Capacity: 2160 M3/Hour
Application: Transformer Oil, Insulating Liquids
Working Pressure: ≤0.4 Mpa
Place of Origin: Chongqing, China (Mainland)
Brand Name: REXON OIL PURIFICATION
Machine Condition: New
Power data: 380V 50HZ/3 Phase Or As Required

 

What ZYD can do for you?
This machine can remove trace water, dissolved gas, particles as well as acetylene, hydrogen, methane and other harmful ingredients from transformer oil effectively to improve oil's dielectric strength, effectively making sure electric equipments working safely and normally. As the bridge-type vacuum linking system that can filter and be an independent vacuum power supply, this machine can be vacuum treating the electric insulating devices.

 

Features:
1. Double-stage vacuum system, strong power of vacuum evacuating, ultimate vacuum value ≤ 5Pa.
2. Two vacuum separating chambers, efficient oil film sprayer, increasing separating size and separating time to ensure the dry-level and dielectric strength improving greatly.
3. Duplex-Stereo film evaporation technology, combined with unique and advanced dewatering, degassing components, can rapidly and effectively separate water, gas from oil.
4. Multi-stage precision filtration system, mesh filtration combined with molecular adsorption technologies.
5. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable.
6. Double-infrared liquid level sensor, pressure protective system to ensure machine operation easy and safely.
7. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
8. Functions of live line work onsite, vacuum drying and vacuum oil filling.
9. Weather Proof designing which can be used outside even in raining weather.
10.Designed for processing oil in workshops, in storage tanks or directly in transformers (energized and de-energized transformers both).

Detailed Photos

 

 

Oil Treatment Process

1. Oil Intake and Pre-Treatment Oil enters the system
The inlet draws contaminated oil into the purifier. First-stage filtration/coarse filtration: The oil passes through a coarse filter, which removes larger solid impurities, preventing damage to subsequent components.
2. Preheating system
The oil passes through a heating system, typically using electric heating, to increase the temperature, usually between 55-65°ºC. This reduces viscosity and enhances the purification efficiency.
3. Vacuum Separation System/Dehydration and Degassing Vacuum chamber function
The oil enters the vacuum chamber, where it forms an oil film or mist under negative pressure. This increases the contact area with the vacuum environment, accelerating the evaporation of water and gas. Moisture and gas removal: Low-temperature vacuum evaporation: Under vacuum conditions, moisture and dissolved gases evaporate at lower temperatures and are extracted by the vacuum pump. Condensation and discharge: The separated water vapour is condensed and discharged, while the purified oil moves to the next stage.
4. Three-Stage Filtration System Second-stage filtration
The oil passes through a finer filter that removes smaller particles and impurities bigger than 5 microns. Third-stage filtration/fine filtration: The final filtration stage removes ultra-fine particles that are bigger than 1 micron, ensuring the oil meets cleanliness standards
5. Purified Oil Output
After passing through the three-stage filtration, the purified oil is delivered back to the equipment or storage tank by the outlet pump, ensuring the oil's cleanliness, moisture content, and gas content meet operational requirements. This extends equipment service life and improves operational efficiency.
6. System Monitoring and Protection
The entire system is equipped with pressure gauges, temperature controllers, vacuum monitors, and PLC fully automatic control system to monitor the operating status in real time. If any abnormalities occur, such as filter blockage, overheating, or insufficient vacuum, the system will automatically alarm or shut down to ensure safe operation.

Product Parameters

 

Parameters		Unit	ZYD-30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		Mpa	-0.08 ~-0.099
Working Pressure		Mpa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		Db	60 - 80 (Depended on the configuation)
Heating Power		KW	30	60	90	135	150	165	180
Total Power		KW	35	67.5	101.5	149	164		198
Inlet/Outlet Diam		MM	25	32	42	50	50	60	60
Weight		KG	450	550	750	950	1200	1850	2000
Size	Length	MM	1450	1450	1750	1850	1950	2050	2150
	Width	MM	950	1000	1250	1300	1350	1400	1450
	Height	MM	1700	1750	1950	2000	2050	2100	2150
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 3
Cleanliness ≤NAS 1638 Grade 5

Benefits

Our Transformer Oil Purification and Maintenance Machines can bring you:
→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment from oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations

 

Onsite Project

After Sales Service

-We will help to arrange the transport and shipping for the machine to customer.

-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Packing & Shipping

Company Profile

Chongqing Rexon Oil Purification Co., Ltd is a leading oil purifier manufacturer in China, which engages in developing, producing, selling a series of oil purifier such as transformer oil purifier, turbine oil purifier, engine oil purifier, lube oil purifier, cooking oil purifier and so on. We practiced in this line near 20 years, so we have a strong technology and gain rich experience. Our products have been exported to many countries, and get a high reputation.

Since the foundation of our company, under the duty of devoting our efforts to develop the advanced  purifier for saving energy sources, adopting the advanced management like SUBI, and with the reliance on the strong technical force, advanced equipment of production, perfect quality check method, fast and outstanding after-sales service, our company has developed into a national big base specialized in producing oil purifier. Our products are outstanding because of its excellence in quality, stability in service, and diversity of products.

Rexon owns a number of national-class oil purifier experts and experienced engineers. Encouraged by the company's modern management mechanism, we have developed six big series, including hundreds of models oil purifier equipment which have the independent property right and advanced filter technology. Those equipment can be applied to many fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, and so on.

We adhere to the tenet of mutual-benefit and win-win. With the sincere and pragmatic work attitude, we would like open up new Sci&Tech oil purify era with our customer. 

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For more information about any model of our oil purifier's specs, please leave us your Email, Tel, Mobile No. etc. then we can feedback to you immediately. Or you can contact us directly from our website. Don't hesitate to send us enquiry now. And you are welcome to visit us!