Vacuum Turbine Oil/Lube Oil Purification Machine with Constant Heating System

• Customization: Available
• Structure: Fixed
• Usage: Solid-Liquid Separation, Oil Impurities, Oil-Water Separator, Oil and Gas Separation
• Model NO.: TY-50(3000LPH)
• Type: Suction Filter
• Mechanical Principle: Vacuum
• Performance: Efficient Filtration
• Fuction 1: Vacuum Oil Dehydration
• Fuction 2: Multistage Oil Filtering
• Fuction 3: Emulsion Breaking
• Fuction 4: Turbine Oil Filtration
• Power Data: 380VAC, 3phase, 50Hz or as Required
• Machine Body Color: Blue, White, Green, Grey, Yellow, etc.
• Capacity: 3000lph
• Transport Package: Export Standard Wooden Cases
• Specification: TY-50
• Trademark: REXON
• Origin: China
• HS Code: 84212990
• Production Capacity: 100000sets/Year

Product Description

Product Description

Vacuum Turbine Oil/Lube Oil Purification  Machine with Constant Heating System

Model TY-50(3000LPH)

Brief Introduction:
Machine Condition: New
Treatment Capacity: 3000 L/H
Working Pressure: ≤0.4 Mpa
Place of Origin: Chongqing, China (Mainland)
Brand Name: REXON OIL PURIFICATION
Model Number: TY-50
Application: Turbine Oil
Power data: 380V 50HZ/3 Phase Or As Required
Working vacuum degree : -0.06 ~- 0.099Mpa
Temperature range: 0~100ºC
Best heating temperature: 50~60ºC

Oil Data After Process:
Impurity size after process: ≤1~5 micron
Moisture content after process: ≤50 PPM

Application:
REXON Vacuum Turbine Oil Filter Machine with Constant Heating System TY-50(3000LPH) is widely used for filtering turbine lubricating oil in electric power, metallurgical, chemical engineering industries. It is good at emulsion breaking, dehydration and removing soap, gelatin, acid, pigment and metal particulates in emulsified turbine oil and low-viscosity lubricating oil as well as turbine oil used in other machinery and electric power equipment.
Features:
1. Breaking emulsification thoroughly with high- molecule polymeric material, the value of breaking emulsification ≤15min (GB/F 7305).
2. Dewatering very effectively with once and for two steps dehydrating method. It can thoroughly clear away the liquid water, free water and 80% dissolved water.
3. With distinctive removing impurities technique filtering through double FH trapezoidal network and absorbing by high polymer material, this machine can make the ß3 equal or surpass 200 and make the cleanness lower grade 6(NAS1638).
4. With the trapezoidal, spiral, automatic back flushing system.
5. With the advanced dielectric condensation devices.
6. On-line oil purification can be carried out with turbine or water turbine automatically without any person.

Advantages:
This Steam Turbine Oil Purifier Machine Equip with Vacuum Oil Dehydration System to Remove Dissolved Water breaks emulsification thoroughly, and the oil is very difficult to emulsify again after treatment. Its dehydration volume is large and it can absorb water on line. TY series, which prevent lubrication system from damage, can effectively extend the lifetime of oil and protect turbine and other machines.
Introduction to the vacuum principle of vacuum oil filter

The working principle of a vacuum oil purifier mainly involves separating impurities (such as water, solid particles, etc.) from the oil in a vacuum environment. The specific vacuum principle can be explained in the following aspects:
1. Creating a Vacuum Environment
The vacuum oil purifier uses a pump to remove air from the system, creating a low-pressure or vacuum state. In this low-pressure environment, water and dissolved gases in the oil evaporate more easily due to the lower boiling point.
2. Oil Intake and Filtration
The oil is drawn into the vacuum chamber through the inlet. The vacuum environment facilitates the removal of water, gases, and other impurities from the oil. The oil passes through multiple filter elements to further remove solid particles and fine contaminants.
3. Gas Separation and Recovery
The water and gases separated from the oil are drawn out by the vacuum pump. Typically, the water is condensed and recovered through a condenser, while the gases are vented out through the exhaust system.
4. Oil Purification
In the vacuum environment, the oil is filtered through the filter elements, adsorbing impurities and separating out the water. The treated oil has a higher cleanliness level, which extends its service life and improves the efficiency of mechanical equipment.
5. Differential Pressure and Suction Effect
The working of the vacuum oil purifier relies on the suction provided by the vacuum pump. The pressure difference created causes the oil to flow through the filter elements or mesh, during which the impurities are effectively separated. In this way, the oil is purified.
Summary:
The vacuum principle of a vacuum oil purifier involves using the vacuum environment to lower the boiling point of impurities in the oil, and utilizing pressure differences to separate them, thus achieving oil purification. This process not only removes water from the oil but also eliminates gases dissolved in the oil and other fine impurities, ensuring clean oil and extending the lifespan of mechanical equipment.

Main Spares Parts

Working process:
1. Oil Intake and Pre-Treatment
Oil enters the system: The inlet draws Contaminated oil into the purifier.
Preheating system: The oil passes through a heating system, typically using electric heating, to increase the temperature (usually between 55-65°C). This reduces viscosity and enhances the purification efficiency.
First-stage filtration (coarse filtration): The preheated oil passes through a coarse filter, which removes larger solid impurities, preventing damage to subsequent components.
2. Vacuum Separation System (Dehydration and Degassing)
Vacuum chamber function: The oil enters a vacuum chamber, where it forms an oil film or mist under negative pressure. This increases the contact area with the vacuum environment, accelerating the evaporation of water and gas.
Moisture and gas removal:
Low-temperature vacuum evaporation: Under vacuum conditions, moisture and dissolved gases evaporate at lower temperatures and are extracted by the vacuum pump.
Condensation and discharge: The separated water vapor is condensed and discharged, while the purified oil moves to the next stage.
3. Three-Stage Filtration System
Second-stage filtration (medium filtration): The oil passes through a finer filter that removes smaller particles and impurities.
Third-stage filtration (fine filtration): The final filtration stage removes ultra-fine particles, ensuring the oil meets cleanliness standards
4. Purified Oil Output
After passing through the three-stage filtration, the purified oil is delivered back to the equipment or storage tank by the outlet pump, ensuring the oil's cleanliness, moisture content, and gas content meet operational requirements. This extends equipment service life and improves operational efficiency.
5. System Monitoring and Protection
The entire system is equipped with pressure gauges, temperature controllers, vacuum monitors, and other devices to monitor the operating status in real-time. If any abnormalities occur (such as filter blockage, overheating, or insufficient vacuum), the system will automatically alarm or shut down to ensure safe operation.

Product Parameters

 Technical Parameters:

Item		Unit	TY-10	TY-20	TY-30	TY-50	TY-100	TY-150	TY-200	TY-300
Flow rate		Liters/hour	600	1200	1800	3000	6000	9000	12000	24000
Working Vacuum Degree		MPa	-0.06 ~-0.095
Working Pressure		MPa	≤ 0.3
Temperature Range		ºC	20 ~80
Water content		PPM	≤50
Impurity content		μm	≤5
Gas content		%	≤0.1 %
Cleanness		NAS	≤6 grade (NAS1638)
Demulsification value		min	≤15 (GB/F 7305)
Power Supply			3 Phase, 50 Hz, 380V (or as per requirement)
Heating power		kW	12	15	18	24	45	60	72	84
Total power		kW	14	17	20	27	48	66	81	97
Inlet/outlet caliber		mm	25	25	25	32	42	50	50	60
Weight		kg	400	450	500	600	700	900	1050	1550
Dimension	Length	mm	1280	1350	1350	1400	1500	1500	1600	1800
	Width	mm	750	900	950	950	1000	1200	1350	1400
	Height	mm	1450	1450	1500	1600	1650	1800	1800	1850

Certifications

Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.

CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.

We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.

Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!
 

 

Rexon Onsite Project

Our Turbine Oil Purifier can bring you below values:
→Purifying your unqualified turbine oil cleaning high efficiently
→Maintain your lube turbine oil always in good status
→Save your old oil replacement cost
→Solve your waste oil disposal problem
→Guarantee your turbines working normally with qualified oil property
→Protect your turbine machinery and plants damaged by oil pollution problems
→Reduce your oil maintenance time, energy and invest on your related machines

Company Profile

Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.

And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.


Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!

Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.

Packaging & Shipping

Rexon After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Contact Us

Why Need Rexon Oil Purifier?

Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.

Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.

We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers.

We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.

We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.

REXON RECOMMEND PRODUCTS:

 

For Insulating Oil (transformer oil, mutual inductor oil, valve oil and so on) -Highly Effective Vacuum Oil Purifier -Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester) -Mobile Type Multi-function Transformer Oil Treatment Machine -Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier -Ultra-High Voltage Oil Regeneration Treatment

For Lubricant Oil (hydraulic oil, turbine oil, gear oil, diesel, heating oil and so on) -Multi-function Lubricating Oil Purifier -Highly Effective Vacuum Turbine Oil Purifier -Hydraulic Regeneration Oil Purifier -Coalescence-Separation Diesel Oil /Light Oil Purifier -Centrifugal Vacuum Oil Purifier -Phosphate Ester Fire-Resistant Oil Purifier

Other Kind Plants related: -Highly Effective Vacuum Engine Oil Purification System -Portable Oil Purifier -Plate Pressure Oil Purifier -Highly Effective Oil Filling Machine -Small Portable Edible Oil Filtration Machine -Transformer Oil BDV (Breakdown Voltage) Tester -Automatic Particle Counter -Automatic Moisture Tester -SF6 Analyser