Mobile Type Transformer Oil Purifier for Electric Substation Maintenance (3000LPH)

• Customization: Available
• Certification: TüV, ISO9001, CE
• Application: Transformer Oil
• Model NO.: ZYD-50 (3000lph)
• Voltage: 380V
• Folw Rate: 50 L/min
• Function 1: Transformer Vacuum Pumping
• Function 2: Transformer Oil Purification
• Function 3: Transformer Oil Purifier
• Function 4: Vacuum Oil Dehydration
• Function 5: Vacuum Oil Degassing
• Working Vacuum: -0.06 ~- 0.099MPa
• Best Heating Temperature: 55~65
• Impurity Size After Process: Below 1 Micron
• Gas Content After Process: Below 0.1%
• Moisture Content After Process: Below 3 Ppm
• Transport Package: Export Standard Wooden Cases
• Specification: Carbon Steel Material, Stainless Steel, etc.
• Trademark: REXON
• Origin: China
• HS Code: 84212990
• Production Capacity: 100000sets/Year

Product Description

Product Description

Mobile Type Transformer Oil Purifier for Electric Substation Maintenance (3000LPH)

REXON transformer oil purifier

REXON Transformer Oil Purifier is a specialized filtration and purification system designed to clean and maintain the quality of transformer oil used in electrical transformers. Transformer oil is critical for the proper functioning of transformers as it serves several purposes, such as cooling, insulation, and preventing arcing. Over time, the oil can become contaminated with moisture, gases, particulate matter, and sludge, which can degrade its performance and damage the transformer.

The REXON Transformer Oil Purifier helps to remove these contaminants and restore the oil to a suitable condition for continued use, ensuring the transformer operates efficiently and safely.

Brief Introduction:
Machine Condition: New
Treatment Capacity: 3000 L/H
Working Pressure: ≤0.4 Mpa
Place of Origin: Chongqing, China (Mainland)
Brand Name: REXON OIL PURIFICATION
Model Number: ZYD-I-50
Application: Hydraulic Oil
Power data: 380V 50HZ/3 Phase Or As Required
Working vacuum degree : -0.06 ~- 0.099Mpa
Temperature range: 0~100ºC
Best heating temperature: 55~65ºC

Oil Data After Process:
Impurity size after process: ≤1~5 micron
Moisture content after process: ≤50 PPM
Application:
Rexon 3000LPH Transformer Oil Recycling System Equipped with Fuller Earth Filter for oil regeneration processing. Series ZYD-I is especially designed to regenerate used and aging transformer oil, insulating oil. It takes high vacuum oil dehydrating and degassing system, powerful filtering system, and oil regeneration system, electrical control system, etc. together to make a high efficient transformer oil recycling processing.

ZYD-I-50 is a combination of a high vacuum oil dehydrating and degassing system, a powerful filtering system, and an oil regeneration system. It is especially used for purifying and regenerating used transformer oil with acidity, impurities, moisture, air and bad color. This oil regeneration purifier takes fuller's earth regeneration filters to regenerate used transformer oil to be new and pure color. It can remove acidity and free carbons completely from old oil, and eliminate moisture and gas from oil thoroughly.

Advantages:
ZYD-I Transformer Oil Regeneration Purifier Machine can deal with all different grade KV oil. For both low voltage oil and high voltage oil, it can perform a very high efficient oil purification, oil filtration and oil regeneration work. All insulating oil like used transformer oil, mutual inductor oil, switch oil and so on can be totally regenerated from oil to be new by our series ZYD-I plant.
As an important on-site transformer oil cleaning and transformer maintenance system, this plant can inject oil into the transformers on-line too. And it can be used as an independent vacuum resource plant to vacuuming transformers high efficiently.

Key Functions of the REXON Transformer Oil Purifier:

Dehydration:
Transformer oil can absorb moisture from the environment or degrade over time, leading to the oil becoming less effective as an insulating and cooling agent. The purifier effectively removes excess water from the oil through a vacuum dehydration process, where the oil is heated and the water is evaporated and then extracted.

Degassing:
Transformer oil can also absorb gases such as oxygen, nitrogen, and carbon dioxide, which can form bubbles or affect the dielectric properties of the oil. The purifier helps in degassing the oil by applying heat and vacuum to remove dissolved gases, especially hydrogen and methane, which are common byproducts of transformer faults.

Filtration:
The purifier uses filtration systems (often including multi-stage filters) to remove particulate matter, sludge, and carbon deposits from the oil. These contaminants can result from aging transformer components or from external sources. The purification process ensures that the oil remains clean, free from debris, and able to effectively insulate and cool the transformer.

Restoration of Insulating Properties:
By removing water, gases, and solid particles, the REXON oil purifier helps restore the oil's dielectric strength (insulating properties). This is crucial for the safe operation of the transformer, as oil with high dielectric strength helps prevent short circuits and arcing.


Features:
1. This machine is high effective and portable, which is very suit to operate on line. Also it can be used to dry the electric equipment and input the oil into the electric equipment under the vacuum state.
2.The machine adopts the double-infrared liquid automatic controller, sensitive automatic pressure protector and the high effective equipment for degas, so it is easy to operate.
3. High vacuum limiting vacuum less than 5pa, working vacuum less than 35pa.
4. High absorption speed, absorption speed power more than 333L/Sr.
5. Duplex 3D stereo-evaporation technology, eliminating the liquid water very effectively.
6. UK G technology by which the trace water that is show chain, such as dissolved water, can be removed effect.
7. Distinctive removing impurities technology filtering through double FH trapezoidal network and absorbing by high polymer without the mechanical power.
8. Carbon fiber infrared heating system that can make the oil contains zero sum of ethyne after treatment.
9. The oil of any grades can be treated on line at the working site.
10. The Automatic oil purifier model is installed with PLC (Programmable logical control system) which can control the equipment automatically to every stage of its process and ensure its process and ensure its safe operation on site and on line without human supervision.
11. Can be operated both on-line and off-line.
12. Equip with BZ oil regeneration device to clean out the acidity matters from oil, refresh oil to be new.
*Besides Double-Stage High-Efficiency Vacuum Insulation Oil purifier's function of dewatering, degassing and eliminating impurities, this machine can regenerate the seriously deteriorated oil by removing the polarity materials, such as the deep oxides, free carbon in the oil effectively. It can make the seriously deteriorated oil reach to the normal index like anti-oxides, acid- alkali water-solubility.

Product Parameters

 

Parameters		Unit	ZYD-I-30	ZYD-I-50	ZYD-I-100	ZYD-I-150	ZYD-I-200	ZYD-I-250	ZYD-I-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		Mpa	-0.08 ~-0.099
Working Pressure		Mpa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		Db	60 - 80 (Depended on the configuation)
Heating Power		KW	30	60	90	135	160	180	180
Total Power		KW	35	67.5	101.5	149	175	198	198
Inlet/Outlet Diam		MM	25	32	42	50	50	60	60
Weight		KGS	600	750	900	1100	1300	1850	2000
Size	L	MM	1450	1500	1700	1800	1950	2100	2200
	W	MM	1300	1400	1600	1700	1800	1900	12000
	H	MM	1600	1650	1750	1900	2050	2150	2250
Fuller's Earth Regeneration Filter	Φ175 *885 MM	PCS	2	3	5	8	10	12	15
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 1
Cleanliness ≤NAS 1638 Grade 5

 

Factory Product View

Working process:

1. Oil Intake and Pre-Treatment
Oil enters the system: The inlet draws Contaminated oil into the purifier.
Preheating system: The oil passes through a heating system, typically using electric heating, to increase the temperature (usually between 55-65°C). This reduces viscosity and enhances the purification efficiency.
First-stage filtration (coarse filtration): The preheated oil passes through a coarse filter, which removes larger solid impurities, preventing damage to subsequent components.
2. Vacuum Separation System (Dehydration and Degassing)
Vacuum chamber function: The oil enters a vacuum chamber, where it forms an oil film or mist under negative pressure. This increases the contact area with the vacuum environment, accelerating the evaporation of water and gas.
Moisture and gas removal:
Low-temperature vacuum evaporation: Under vacuum conditions, moisture and dissolved gases evaporate at lower temperatures and are extracted by the vacuum pump.
Condensation and discharge: The separated water vapor is condensed and discharged, while the purified oil moves to the next stage.
3. Three-Stage Filtration System
Second-stage filtration (medium filtration): The oil passes through a finer filter that removes smaller particles and impurities.
Third-stage filtration (fine filtration): The final filtration stage removes ultra-fine particles, ensuring the oil meets cleanliness standards
4. Purified Oil Output
After passing through the three-stage filtration, the purified oil is delivered back to the equipment or storage tank by the outlet pump, ensuring the oil's cleanliness, moisture content, and gas content meet operational requirements. This extends equipment service life and improves operational efficiency.
5. System Monitoring and Protection
The entire system is equipped with pressure gauges, temperature controllers, vacuum monitors, and other devices to monitor the operating status in real-time. If any abnormalities occur (such as filter blockage, overheating, or insufficient vacuum), the system will automatically alarm or shut down to ensure safe operation.

Rexon Onsite Project

Our Transformer Oil Purification and Maintenance Machines can bring you:
→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment from oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations

REXON After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Certifications

Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.

CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.

We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.

Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!

Company Profile

Chongqing Rexon Oil Purification Co., Ltd is a leading oil purifier manufacturer in China, which engages in developing, producing, selling a series of oil purifier such as transformer oil purifier, turbine oil purifier, engine oil purifier, lube oil purifier, cooking oil purifier and so on. We practiced in this line near 20 years, so we have a strong technology and gain rich experience. Our products have been exported to many countries, and get a high reputation.

Since the foundation of our company, under the duty of devoting our efforts to develop the advanced  purifier for saving energy sources, adopting the advanced management like SUBI, and with the reliance on the strong technical force, advanced equipment of production, perfect quality check method, fast and outstanding after-sales service, our company has developed into a national big base specialized in producing oil purifier. Our products are outstanding because of its excellence in quality, stability in service, and diversity of products.

Rexon owns a number of national-class oil purifier experts and experienced engineers. Encouraged by the company's modern management mechanism, we have developed six big series, including hundreds of models oil purifier equipment which have the independent property right and advanced filter technology. Those equipment can be applied to many fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, and so on.

We adhere to the tenet of mutual-benefit and win-win. With the sincere and pragmatic work attitude, we would like open up new Sci&Tech oil purify era with our customer. 

Packaging & Shipping

Rexon Team:

We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!

Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.

REXON RECOMMEND PRODUCTS:

For Insulating Oil (transformer oil, mutual inductor oil, valve oil and so on) -Highly Effective Vacuum Oil Purifier -Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester) -Mobile Type Multi-function Transformer Oil Treatment Machine -Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier -Ultra-High Voltage Oil Regeneration Treatment

For Lubricant Oil (hydraulic oil, turbine oil, gear oil, diesel, heating oil and so on) -Multi-function Lubricating Oil Purifier -Highly Effective Vacuum Turbine Oil Purifier -Hydraulic Regeneration Oil Purifier -Coalescence-Separation Diesel Oil /Light Oil Purifier -Centrifugal Vacuum Oil Purifier -Phosphate Ester Fire-Resistant Oil Purifier

Other Kind Plants related: -Highly Effective Vacuum Engine Oil Purification System -Portable Oil Purifier -Plate Pressure Oil Purifier -Highly Effective Oil Filling Machine -Small Portable Edible Oil Filtration Machine -Transformer Oil BDV (Breakdown Voltage) Tester -Automatic Particle Counter -Automatic Moisture Tester -SF6 Analyser

Contact Us

Why Need Rexon Oil Purifier?

Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.

Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.

We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers.

We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.

We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.