Transformer Insulating Oil Purifier with High Efficient Vacuum Dehydration System

• Customization: Available
• Certification: TüV, ISO9001, CE
• Application: Transformer Oil
• Model NO.: ZYD-50(3000LPH)
• Voltage: 380V
• Folw Rate: 50 L/min
• Work Principle a: Vacuum Oil Dehydration
• Work Principle B: Vacuum Oil Degassing
• Work Principle C: Multi-Stage Oil Filter
• Work Principle D: Automatic Foaming Elimination
• Work Principle E: Constanct Heating
• Work Principle F: PLC Auto Working
• Material: Carbon Steel
• Power Supply Data: 380V, 3phase, 50Hz or as Required
• Machine Color: Blue, Green, Grey, White, Yellow etc
• Transport Package: Export Wooden Cases
• Specification: 5CBM/Unit
• Trademark: REXON
• Origin: Chongqing, China
• HS Code: 84212990
• Production Capacity: 10000sets/Year

Product Description

Transformer Insulating Oil Purifier Machine with High Efficient Vacuum Dehydration System

Product Description

Application:

REXON transformer insulating oil purifier ZYD-50 is a typical product, develop and produced by REXON Co. as especial equipment for dehydration, degassing, purification process of various kind of insulation oils in electrical transformers and circuit breakers etc. it is designed on vacuum drying principle, accurate fine filtration and other modern technique. The machine remove the water, gas, impurities and other pollutants from the transformer insulating oil, so that the oil can reach the qualified index and can be used in the transformer. Also it can inject the insulating oil into the transformers on-line.

Feature:

1. Especially for removing water from transformer oil, such as free water, trace water and so on by the double stage vacuum system for high voltage oil.

2. Remove gas, air content from the old high voltage transformer oil by vacuum degassing system.

3. Remove impurities, tiny particles, acidity, sludge, free carbon, other soluble oil decay products and discoloration substances by 3 stages of filters (Primary filter, secondary filter, fine filter).

4. Independent vacuum oiling system for transformers, this oil purifier can also vacuum dry transformer and on-line operation with transformers.

5. Designed for processing high voltage insulating oils in workshops, onsite power stations, purifying oil in oil storage tanks or directly in transformers(energized or de-energized transformers).

6. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable.
7. Double-infrared liquid level sensor, pressure protective system and foaming detecting and eliminating to ensure machine operation easily and safely.

8.Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping.

Advantage:

The REXON Transformer Insulating Oil Purifier Machine is oil processing equipment designed to treat used transformer oil and give it a new life. The machine dehydrates, degasses, purifies, filters, and regenerates transformer oil. It can also be used for transformer vacuum pumping and vacuum evacuating independently.

Detailed Photos

 

Working process:

1. Oil Intake and Pre-Treatment
Oil enters the system: The inlet draws Contaminated oil into the purifier.
Preheating system: The oil passes through a heating system, typically using electric heating, to increase the temperature (usually between 55-65°C). This reduces viscosity and enhances the purification efficiency.
First-stage filtration (coarse filtration): The preheated oil passes through a coarse filter, which removes larger solid impurities, preventing damage to subsequent components.

2. Vacuum Separation System (Dehydration and Degassing)
Vacuum chamber function: The oil enters a vacuum chamber, where it forms an oil film or mist under negative pressure. This increases the contact area with the vacuum environment, accelerating the evaporation of water and gas.
Moisture and gas removal:
Low-temperature vacuum evaporation: Under vacuum conditions, moisture and dissolved gases evaporate at lower temperatures and are extracted by the vacuum pump.
Condensation and discharge: The separated water vapor is condensed and discharged, while the purified oil moves to the next stage.

3. Three-Stage Filtration System
Second-stage filtration (medium filtration): The oil passes through a finer filter that removes smaller particles and impurities.
Third-stage filtration (fine filtration): The final filtration stage removes ultra-fine particles, ensuring the oil meets cleanliness standards

4. Purified Oil Output
After passing through the three-stage filtration, the purified oil is delivered back to the equipment or storage tank by the outlet pump, ensuring the oil's cleanliness, moisture content, and gas content meet operational requirements. This extends equipment service life and improves operational efficiency.

5. System Monitoring and Protection
The entire system is equipped with pressure gauges, temperature controllers, vacuum monitors, and other devices to monitor the operating status in real-time. If any abnormalities occur (such as filter blockage, overheating, or insufficient vacuum), the system will automatically alarm or shut down to ensure safe operation.

Product Parameters

 

Parameters		Unit	ZYD-30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		Mpa	-0.08 ~-0.099
Working Pressure		Mpa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		Db	60 - 80 (Depended on the configuation)
Heating Power		KW	30	30	48	72	72	90	120
Total Power		KW	33	35	55	80	82	102	135
Inlet/Outlet Diam		MM	25	32	42	50	50	60	60
Weight		KG	450	550	750	950	1200	1850	2000
Size	Length	MM	1450	1450	1750	1850	1950	2050	2150
	Width	MM	950	1000	1250	1300	1350	1400	1450
	Height	MM	1700	1750	1950	2000	2050	2100	2150
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 3
Cleanliness ≤NAS 1638 Grade 5

The oil technical data after treatment: 
1. Gas content is less than 0.1% 
2. Impurity size is less than 1μm without free carbon 
3. Water content is less than 3 part per million
3. Oil dielectric strength (breakdown voltage) is more than 75KV 
4. Acidity value is less than 0.01 mg KOH/g 
5. Dielectric loss factors at 90ºC is less than 0.001 

Packaging & Shipping

Rexon After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Onsite Project

REXON Oil Purification Machines can bring you below:
→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost 
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment by oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations

Company Profile

Chongqing Rexon Oil Purification Co., Ltd is a leading oil purifier manufacturer in China, which engages in developing, producing, selling a series of oil purifier such as transformer oil purifier, turbine oil purifier, engine oil purifier, lube oil purifier, cooking oil purifier and so on. We practiced in this line near 20 years, so we have a strong technology and gain rich experience. Our products have been exported to many countries, and get a high reputation.

Since the foundation of our company, under the duty of devoting our efforts to develop the advanced purifier for saving energy sources, adopting the advanced management like SUBI, and with the reliance on the strong technical force, advanced equipment of production, perfect quality check method, fast and outstanding after-sales service, our company has developed into a national big base specialized in producing oil purifier. Our products are outstanding because of its excellence in quality, stability in service, and diversity of products.

Rexon owns a number of national-class oil purifier experts and experienced engineers. Encouraged by the company's modern management mechanism, we have developed six big series, including hundreds of models oil purifier equipment which have the independent property right and advanced filter technology. Those equipment can be applied to many fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, and so on.

We adhere to the tenet of mutual-benefit and win-win. With the sincere and pragmatic work attitude, we would like open up new Sci&Tech oil purify era with our customer.

REXON Recommend Products:

For Insulating Oil (transformer oil, mutual inductor oil, valve oil and so on)
-Highly Effective Vacuum Oil Purifier
-Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester)
-Mobile Type Multi-function Transformer Oil Treatment Machine
-Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier
-Ultra-High Voltage Oil Regeneration Treatment

For Lubricant Oil (hydraulic oil, turbine oil, gear oil, diesel, heating oil and so on)
-Multi-function Lubricating Oil Purifier
-Highly Effective Vacuum Turbine Oil Purifier
-Hydraulic Regeneration Oil Purifier
-Coalescence-Separation Diesel Oil /Light Oil Purifier
-Centrifugal Vacuum Oil Purifier
-Phosphate Ester Fire-Resistant Oil Purifier

Other Kind Plants related
-Highly Effective Vacuum Engine Oil Purification System
-Portable Oil Purifier
-Plate Pressure Oil Purifier
-Highly Effective Oil Filling Machine
-Small Portable Edible Oil Filtration Machine
-Transformer Oil BDV (Breakdown Voltage) Tester