Vacuum Oil Purification System for UCO Processing to Produce Biodiesel
Application
REXON Vacuum Oil Dehydration and Oil Purification System for Used Cooking Oil Cleaning is especially designed to remove water, gases and particulates from waste cooking oils, vegetable oils, palm oil, rapeseed oil, sunflower seed oil, olive oil, peanut oil coconut oil, etc.This specification describes the equipment supplied by REXON for the processing (degasification, dehydration, filtration) of vegetable oils. The SYA purifiers are designed for processing oils in workshops or in the field.This machine can rapidly remove water, particulate matters, impurities and gas, air, volatile matter (for example ethyl alcohol, gasoline, ammonia and so on) from waste cooking oil completely.
Features
1. This plant is composed of two parts, one is the press filter, and the other is the vacuum oil purifier system. The press filter can remove the big or tiny impurities; The precision of purification can reach to 1 Micro. The vacuum system is equiped with filters of three grade (primary filter, mass water separator, and fine filer). All processes is under vacuum condition.
2. The primary filter, which is made of the stainlessness steel, is anti-rust and anti-corrupt. It mainly removes the residual impurities which escape from the press filter, making sure the treated oil won't have any impurity when it goes into the water separator and vacuum separator.
3. The water separator, which is equiped with a special filter, mainly removes the mass water from the oil. Usually the waste cooking oil contains much water and it need to be removed from the oil. After the water separator, the oil just contains the tiny water and soluble water.
4. After the process of the water separator, the oil will goes into the vacuum separator which adopts three-dimensional duplex evaporation and film evaporation. For protecting the oil nature, it is better that the oil temperature is lower than 80°c. Because our machine works under the vacuum and low pressure condition, so the oil doesn't need to be heated to 100 °c and usually it just need to be heated to 45 °c. Then the tiny water, soluble water, acid, alcohol, other volatility liquid and so on can be removed completely and effectively.
5. For the fine filter, which is equips with the stainless steel filter, the purification hole is less than 1 Micro, which can make sure the filtered oil is completely clear without any impurity.
6. It adopts back flushing system, which can clear impurities automatically.
7. We uses stainless steel filter element which is good at anti-corrosion. Especially, the precision of filtering impurities is quite high and the service life is long. Also, it has a large volume for storing the impurities.
8.Its unique degassing and dewatering system adopts the 3D-evaporation technique and thin film evaporation, which can separate the trace water, soluble water and gas from the oil quickly by the multi-level water-oil separation technology.
9. Highly automatic operation. convenient, reliable, and safe.
Advantages
According cooking oil nature, the used cooking oil/vegetable oil includes high water, more acid matter, much impurities and offensive odor. This UCO filtration system adopts Plate Pressure system can separate the sundry matters and water from the oil quickly, and break the oil emulsification effectively. Then equip with two primaries filter and fine filter, it can remove impurities thoroughly. Next, the machine adopts highly vacuum system to dewater system to dehydrate and deodorize the oil fast. In addition, this machine use stainless steel filter element, it resists the acid in oil strongly. So after the treatment by the machine, the UCO quality will become very good and without such contamination again, which is perfect as raw material to produce biodiesel, or other products like soaps, and so on.
Technical Paramters
Item |
Unit |
SYA-10 |
SYA-20 |
SYA-30 |
SYA-50 |
SYA-100 |
SYA-150 |
SYA-200 |
STA-300 |
Flow rate |
L/Hr |
600 |
1200 |
1800 |
3000 |
6000 |
9000 |
12000 |
18000 |
Vacuum degree |
Mpa |
-0.06 ~ - 0.095 |
Working Pressure |
Mpa |
≤0.4 |
Temperature Degree |
ºC |
0 ~ 100 |
Power Supply |
|
380V,3phase, 50HZ (or as required by customer) |
Working noise |
DB (A) |
≤75 |
≤75 |
≤75 |
≤78 |
≤78 |
≤78 |
≤80 |
≤82 |
Electric heating Power |
KW |
18 |
18 |
24 |
30 |
54 |
72 |
90 |
120 |
Total electric Power |
KW |
19.3 |
19.3 |
25.65 |
32 |
57.1 |
79 |
98 |
130 |
Inlet (outlet) Caliber |
mm |
Ф25 |
Ф25 |
Ф25 |
Ф32 |
Ф42 |
Ф50 |
Ф50 |
Ф60 |
Size |
mm |
1260
x900
x1500 |
1260
x900
x 1600 |
1500
x1050
x1650 |
1600
x1150
x1700 |
1750
x1250
x1800 |
1900
x1600
x1950 |
1900
x1700
x2000 |
2100
x1700
x2100 |
Weight |
Kg |
450 |
550 |
600 |
750 |
850 |
1000 |
1200 |
1500 |
Oil Paramters After Treatment |
Moisture (water content) |
≤ 50 PPM |
Gas Content |
≤0.1% |
Impurities Degree (Filtration precision) |
≤1 ~ 5 micron (no free carbon) |
Demulsification |
New oil≤15min, running oil≤30mi |
Cleanliness |
≤NAS 1638 Grade 6 |
Customer Visits
Other Equipment You May Need:
Lubricating Oil Purifier Oil Moisture Tester
Company Profile:
Chongqing Rexon Oil Purification Co., Ltd is a leading oil purifier manufacturer in China, which engages in developing, producing, selling a series of oil purifier such as transformer oil purifier, turbine oil purifier, engine oil purifier, lube oil purifier, cooking oil purifier and so on. We practiced in this line near 20 years, so we have a strong technology and gain rich experience. Our products have been exported to many countries, and get a high reputation.
Since the foundation of our company, under the duty of devoting our efforts to develop the advanced purifier for saving energy sources, adopting the advanced management like SUBI, and with the reliance on the strong technical force, advanced equipment of production, perfect quality check method, fast and outstanding after-sales service, our company has developed into a national big base specialized in producing oil purifier. Our products are outstanding because of its excellence in quality, stability in service, and diversity of products.
Rexon owns a number of national-class oil purifier experts and experienced engineers. Encouraged by the company's modern management mechanism, we have developed six big series, including hundreds of models oil purifier equipment which have the independent property right and advanced filter technology. Those equipment can be applied to many fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, and so on.
We adhere to the tenet of mutual-benefit and win-win. With the sincere and pragmatic work attitude, we would like open up new Sci&Tech oil purify era with our customer.
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