Vacuum Processing Insulating Oil Filtration System Dewater and Degas From Oil

• Customization: Available
• Certification: TüV, ISO9001, CE
• Application: Transformer Oil
• Model NO.: ZYD-50(3000LPH)
• Voltage: 380V
• Folw Rate: 50 L/min
• Work Principle a: Vacuum Oil Dehydration
• Work Principle B: Vacuum Oil Degassing
• Work Principle C: Multi-Stage Oil Filter
• Work Principle D: Automatic Foaming Elimination
• Work Principle E: Constanct Heating
• Work Principle F: PLC Auto Working
• Material: Carbon Steel
• Power Supply Data: 380V, 3phase, 50Hz or as Required
• Machine Color: Blue, Green, Grey, White, Yellow etc
• Transport Package: Export Wooden Cases
• Specification: 8CBM/Unit
• Trademark: REXON
• Origin: Chongqing, China
• HS Code: 84212990
• Production Capacity: 10000sets/Year

Product Description

Product Description

 Vacuum Processing Insulating Oil Filtration System Dewater and Degas from Oil

Application:

REXON Vacuum Processing Insulating Oil Filtration System Dewater and Degas from Oil, Strong Vacuum Dehydrating Transformer Oil Purifier, series high- efficiency double stage vacuum oil purifier is a typical product, develop and produced by REXON Co. as especial equipment for dehydration, degassing, purification process of various kind of insulation oils in electrical transformers and circuit breakers etc,. it is designed on vacuum drying principle, accurate fine filtration and other modern technique. REXON ZYD-50 Transformer Oil Purifier Machine is a machine for power plant and substation that specializes in the vacuum filtration of transformer oil. The machine can go out of the water, gas, impurities and other pollutants in the transformer oil, so that the oil can reach the qualified index and can be used in the transformer. Also it can inject the insulating oil into the transformers on-line. The ZYD system provides regular oil purification such as degassing, drying and particulate removal but also can remove acidity, sludge, other soluble oil decay products and discoloration.

Advantage:
Vacuum Processing Insulating Oil Filtration System Dewater and Degas from Oil, trace water, gas, particles as well as acetylene, hydrogen, methane and other harmful ingredients from oil effectively to improve oil's dielectric strength, effectively making sure electric equipment working safely and normally.
REXON ZYD oil purifier series is mainly used to improve the properties of insulation oil. It can remove trace water, gas, particulate matters etc. from the insulating oil effectively and rapidly so as to boost performance of transformers, circuit breakers, mutual inductors, cable and capacitors which has insulation system. ZYD series specialize in filtering branded oil, insulating oil of high voltage and super high voltage transformer. Additionally, it is suitable for recycling low viscosity lubrication oil.

The REXON Multi-Function Transformer Oil Filtration Machine is an oil processing equipment designed to treat used transformer oil and give it a new life. The machine has the function of dehydrating, degassing, purifying, filtering and regenerating the transformer oil. Therefore, the moisture, gas and impurity contaminants in the transformer oil will be removed after being purified by our transformer oil filter.

Feature:

1. Especially for removing water from transformer oil, such as free water, trace water and so on by the double stage vacuum system for high voltage oil.

2. Remove gas, air content from the old high voltage transformer oil by vacuum degassing system.

3. Remove impurities, tiny particles, acidity, sludge, free carbon, other soluble oil decay products and discoloration substances by 3 stages of filters (Primary filter, secondary filter, fine filter).

4. Independent vacuum oiling system for transformers, this oil purifier can also vacuum dry transformer and on-line operation with transformers.

5. Designed for processing high voltage insulating oils in workshops, onsite power stations, purifying oil in oil storage tanks or directly in transformers(energized or de-energized transformers).

6. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable.
7. Double-infrared liquid level sensor, pressure protective system and foaming detecting and eliminating to ensure machine operation easily and safely.

8.Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping.
Introduction to the vacuum principle of vacuum oil filter:

The working principle of a vacuum oil purifier mainly involves separating impurities (such as water, solid particles, etc.) from the oil in a vacuum environment. The specific vacuum principle can be explained in the following aspects:
1. Creating a Vacuum Environment
The vacuum oil purifier uses a pump to remove air from the system, creating a low-pressure or vacuum state. In this low-pressure environment, water and dissolved gases in the oil evaporate more easily due to the lower boiling point.
2. Oil Intake and Filtration
The oil is drawn into the vacuum chamber through the inlet. The vacuum environment facilitates the removal of water, gases, and other impurities from the oil. The oil passes through multiple filter elements to further remove solid particles and fine contaminants.
3. Gas Separation and Recovery
The water and gases separated from the oil are drawn out by the vacuum pump. Typically, the water is condensed and recovered through a condenser, while the gases are vented out through the exhaust system.
4. Oil Purification
In the vacuum environment, the oil is filtered through the filter elements, adsorbing impurities and separating out the water. The treated oil has a higher cleanliness level, which extends its service life and improves the efficiency of mechanical equipment.
5. Differential Pressure and Suction Effect
The working of the vacuum oil purifier relies on the suction provided by the vacuum pump. The pressure difference created causes the oil to flow through the filter elements or mesh, during which the impurities are effectively separated. In this way, the oil is purified.
Summary:
The vacuum principle of a vacuum oil purifier involves using the vacuum environment to lower the boiling point of impurities in the oil, and utilizing pressure differences to separate them, thus achieving oil purification. This process not only removes water from the oil but also eliminates gases dissolved in the oil and other fine impurities, ensuring clean oil and extending the lifespan of mechanical equipment.

Product Parameters

 

Parameters		Unit	ZYD-30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		Mpa	-0.08 ~-0.099
Working Pressure		Mpa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		Db	60 - 80 (Depended on the configuation)
Heating Power		KW	30	30	48	72	72	90	120
Total Power		KW	33	35	55	80	82	102	135
Inlet/Outlet Diam		MM	25	32	42	50	50	60	60
Weight		KG	450	550	750	950	1200	1850	2000
Size	Length	MM	1450	1450	1750	1850	1950	2050	2150
	Width	MM	950	1000	1250	1300	1350	1400	1450
	Height	MM	1700	1750	1950	2000	2050	2100	2150
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 3
Cleanliness ≤NAS 1638 Grade 5

Detailed Photos

Product Introduction: 
Our vacuum transformer oil purifier is developed on the characteristics of oil for electricity, especially for special high-voltage transformer above 110kv facilities. We developed the most advanced and the best special insulating oil treatment equipment successfully. Oil purification standard reaches Q/GDW122-2005. After several improvements, the device has reached domestic leading level and international similar products in the same performance parameters, with a high price-performance ratio.

This product is a combination of the international advanced film theory and atomized oil treatment technology, with a highly efficient degassing dehydration and breaking emulsification effect. Oil in this system is fully thin-film (Oil exposed area are fully expanded), and oil is increased the "journey", so that water or gas in oil is vaporized for sufficient time to reach the best effect of dehydration degassing.

The device uses electronic anti-foaming devices and high efficiency of the needle breaking foam technology to eliminate foam (patented technology) and make no "injection" phenomenon during operation.

Adopting the "Y-type" gear pump, guide wheel technology (patented technology) and VFD driving technology, we solved oil-drain problems in high-vacuum and noise problems.

Vacuum Dehydration(Degas) system:
Our  Double-horizontal vacuum evaporation vessels can enlarge evaporation area efficiently. The heater, being places in the vacuum vessels, becomes an evaporator. Thus the evaporation areas of Double-horizontal vacuum vessels are three times more than of the common vacuum vessel. This innovation can dehydrate and degas effectively and separately. This optimal structure of the dehydration (degas) system enlarge the surface area of oil exposed to the vacuum system and extends the flowing distance of the oil in the vacuum system. Thus there has sufficient time to remove the moisture and gas from the oil by vaporization.

The oil technical data after treatment: 
1. Gas content is less than 0.1% 
2. Impurity size is less than 1μm without free carbon 
3. Water content is less than 3 part per million
3. Oil dielectric strength (breakdown voltage) is more than 75KV 
4. Acidity value is less than 0.01 mg KOH/g 
5. Dielectric loss factors at 90ºC is less than 0.001 

Certifications

Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.

CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.

We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.

Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!

 

 

Company Profile

Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.

And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.


Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and
operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!

Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.

Rexon Onsite Project

 

REXON Oil Purification Machines can bring you below:
→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost 
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment by oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations

Packaging & Shipping

Rexon After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Contact Us

Why Need Rexon Oil Purifier?

Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.

Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.

We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers.

We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.

We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.