Steam Turbine Oil Cleaning Machine with Vacuum Dehydrator

• Customization: Available
• Structure: Fixed
• Usage: Solid-Liquid Separation, Oil Impurities, Oil-Water Separator, Oil and Gas Separation
• Model NO.: TY-50(3000L/H)
• Type: Suction Filter
• Mechanical Principle: Vacuum
• Performance: Efficient Filtration
• Function a: Vacuum Oil Dehydration
• Function B: Constant Heating Oil
• Function C: Fine Filter Cleaning Oil
• Function D: Safety Operation Protection
• Filter Material: Carbon Steel
• Filtering Degree: Nas 6 or Less
• Transport Package: Export Standard Wooden Cases
• Specification: TY-50(3000LPH)
• Trademark: REXON
• Origin: China
• HS Code: 84212990
• Production Capacity: 100000sets/Year

Product Description

Product Description

Steam Turbine Oil Cleaning Machine with Vacuum Dehydrator

-Fast Oil Dewater
-Fast Oil Degas
-Fast Oil Cleaning

Solution-REXON Oil Purification Machine:
REXON Lubricant Oil Recycling System with Constant Heating Vacuum Dehydator is special for purifying all kinds of unqualified lubricating oil such as the hydraulic oil, mechanical oil, coolant oil, gear oil, and heat treatment oil and so on. According to the lubricating oil's nature, REXON TY vacuum oil purifier machine can rapidly remove water, gas, particulate matters and impurities from contaminated lubrication oil, so to refresh lubrication oil and guarantee oil qualified and standard parameter, so to guarantee lubricating system of machine to work properly and prolong lifetime of machinery. And at the same time, the oil can be used again and again under a periodical purification process, so to save new oil replacement cost.
Preview:
During the use of lubricating oil, foreign matter may be generated due to pressure, friction, environment, etc. These foreign substances act as catalysts to trigger oxidation of the oil to form free oil-insoluble matter, resulting in oil contamination. As the pollution increases, the viscosity and acidity change, the moisture increases, and the color of the oil changes, which in turn causes equipment failure, resulting in the replacement of oil. The residual polluted oil in the equipment circulation system is mixed with the new oil to play the role of oxidation catalysis, which will accelerate the pollution rate of the oil and reduce the use time of the new oil. Therefore, in order to prevent oil contamination and prolong the service life of the oil, it is necessary to quickly remove the pollutants and oxides formed in the oil.
Product Features:

First, the impurity particles less than 1 μm can be effectively removed, and the filtration precision is high. After repeated circulation filtration, the oil cleanliness can be stably maintained at NAS1638: 6, without clogging. Suitable for precision hydraulic systems with servo systems.

Second, reduce equipment failures, reduce downtime losses, and save maintenance costs.
a. Extend the service life of the parts and reduce the replacement cost 44.7%
b. Prevent losses due to downtime 22.3%
c. Reduce equipment investment 19.4%
d. Reduce friction and save energy 5.5%
e. Economic benefits from increased production efficiency 4.1%
f. Reduce labor costs for lubrication 2%
g. Reduce lubricant consumption 2%

Third, greatly extend the life of oil, reduce the production of waste oil (90% to 99%), and protect the environment.

Fourth, with a complete automatic protection device, it can achieve unattended continuous operation, low maintenance costs, the best economic results.

Detailed Photos

Introduction to the vacuum principle of vacuum oil filter:

The working principle of a vacuum oil purifier mainly involves separating impurities (such as water, solid particles, etc.) from the oil in a vacuum environment. The specific vacuum principle can be explained in the following aspects:

1. Creating a Vacuum Environment
The vacuum oil purifier uses a pump to remove air from the system, creating a low-pressure or vacuum state. In this low-pressure environment, water and dissolved gases in the oil evaporate more easily due to the lower boiling point.

2. Oil Intake and Filtration
The oil is drawn into the vacuum chamber through the inlet. The vacuum environment facilitates the removal of water, gases, and other impurities from the oil. The oil passes through multiple filter elements to further remove solid particles and fine contaminants.

3. Gas Separation and Recovery
The water and gases separated from the oil are drawn out by the vacuum pump. Typically, the water is condensed and recovered through a condenser, while the gases are vented out through the exhaust system.

4. Oil Purification
In the vacuum environment, the oil is filtered through the filter elements, adsorbing impurities and separating out the water. The treated oil has a higher cleanliness level, which extends its service life and improves the efficiency of mechanical equipment.

5. Differential Pressure and Suction Effect
The working of the vacuum oil purifier relies on the suction provided by the vacuum pump. The pressure difference created causes the oil to flow through the filter elements or mesh, during which the impurities are effectively separated. In this way, the oil is purified.

Summary:
The vacuum principle of a vacuum oil purifier involves using the vacuum environment to lower the boiling point of impurities in the oil, and utilizing pressure differences to separate them, thus achieving oil purification. This process not only removes water from the oil but also eliminates gases dissolved in the oil and other fine impurities, ensuring clean oil and extending the lifespan of mechanical equipment.

Product Parameters

Item	Unit	TYA-10	TYA-20	TYA-30	TYA-50	TYA-100	TYA-150	TYA-200	TYA-300
Flow rate	L/Hr	600	1200	1800	3000	6000	9000	12000	18000
Vacuum degree	Mpa	-0.06 ~ - 0.095
Working Pressure	Mpa	≤0.4
Temperature Degree	ºC	0 ~ 100
Power Supply		380V,3phase, 50HZ (or as required by customer)
Working noise	DB (A)	≤75	≤75	≤75	≤78	≤78	≤78	≤80	≤82
Electric heating Power	KW	18	18	24	30	54	72	90	120
Total electric Power	KW	19.3	19.3	25.65	32	57.1	79	98	130
Inlet (outlet) Caliber	mm	Ф25	Ф25	Ф25	Ф32	Ф42	Ф50	Ф50	Ф60
Size	mm	1260 x900 x1500	1260 x900 x 1600	1500 x1050 x1650	1600 x1150 x1700	1750 x1250 x1800	1900 x1600 x1950	1900 x1700 x2000	2100 x1700 x2100
Weight	Kg	450	550	600	750	850	1000	1200	1500
AFTER TREATMENT
Moisture (water content)					≤ 50 PPM
Gas Content					≤0.1%
Impurities Degree (Filtration precision)					≤1 ~ 5 micron (no free carbon)
Demulsification					New oil≤15min, running oil≤30mi
Cleanliness					≤NAS 1638 Grade 6

Key Notes: Under a regular oil purification process & treatment for your oil by our oil purifier plant, the oil will be kept always in a good condition without such water, particles contaminants. Oil's service time can be prolonged highly to meet it's original lifetime, then you don't need to buy new oil and replace used oil very often, and save new oil cost a lot. At the same time, good lube oil can guarantee the lubricating system/engines/machinery working normally and also prolong these equipment's lifespan, you don't need to worry any problems may happen caused by unqualified oil cause to the machines or engines. So directly benefit, it can save a lot of your new oil cost and help you keep a green environment from the waste oil product.

Certifications

Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.

CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.

We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.

Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!

Rexon Onsite Project

Our Lubricating Oil Purification and Oil Maintenance Machines can bring you:
→Purifying your various industrial lubricant oil high efficiently
→Maintain your lubricating oil always in good status
→Save your used oil replacement cost
→Solve your waste oil disposal problem
→Guarantee your machinery and equipment working normally with qualified oil
→Protect your machinery and equipment to not be damaged from contaminated oil
→Reduce your maintenance time, energy and invest on transformers and power plant
→Prolong your machinery and equipment lifetime and save maintenance cost
→Bring a green oil ideal to the world and save oil energy for all of our generations

Packaging & Shipping

REXON After Sales Service
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours. 
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Company Profile

Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.

And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.

Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!

Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.

Customer Visit:

Contact Us

We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers. We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.

We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.

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