PLC Closed Doors Double Stage High Vacuum Transformer Oil Cleaning Machine 12000liters/Hour

• Customization: Available
• Structure: Fixed
• Usage: Solid-Liquid Separation, Oil Impurities, Oil-Water Separator, Oil and Gas Separation
• Model NO.: ZYD-200(12000HPL)
• Type: Return Filter
• Mechanical Principle: Vacuum
• Performance: Efficient Filtration
• Working Principle 1: Vacuum Oil Dehydration
• Working Principle 2: Multi-Stage Oil Filtering
• Working Principle 3: Constant Heating Oil
• Working Principle 4: Online Work
• Material: Carbon Steel or Stainless Steel
• Capacity: 9000liters/Hour
• Color: Green, Blue, White, Yellow, or as Required
• Power Data: 380V, 3phase, 50Hz or as Required
• Transport Package: Wooden Cases
• Specification: 8CBM/Unit
• Trademark: REXON
• Origin: Chongqing, China
• HS Code: 84212990
• Production Capacity: 500sets/Month

Product Description

Product Description

PLC Closed Doors Double Stage High Vacuum Transformer Oil Cleaning Machine 12000Liters/Hour

Oil Purifier Technical Features:
1.      Based on the high efficient vacuum oil purifier, Roots vacuum booster system and secondary high vacuum separation system are added, which enable the vacuum limit reaching ≤5Pa.
2.      Being able to remove water and gas fast and effectively under high vacuum and high speed operation status, which achieves satisfactory dryness and could bring the breakdown voltage up to 70KW, resulting in an enhanced one-time filtration effect which reduces the oil aging problem existing with ordinary purifiers as caused by repeated heating.
3.      Being able to remove the minimal amount of water and various gases in oil, thus ensuring zero acetylene existence. The Purifier can also serve as vacuum oil filler and dryer for transformer.
4.      The advanced infrared level automatic control system, interlocking control for pressure protection and power heating system ensures long-term safe and reliable operation.
Use:
To be used for treatment to new oil, imported oil and super HV transformer oil, particularly applicable to 110KV power distribution system and the national grid, shortening the oil treating duration during installation and maintenance of transformer.

Product Introduction:  
Our vacuum transformer oil purifier is developed on the characteristics of oil for electricity, especially for special high-voltage transformer above 110kv facilities. We developed the most advanced and the best special insulating oil treatment equipment successfully. Oil purification standard reaches Q/GDW122-2005. After several improvements, the device has reached domestic leading level and international similar products in the same performance parameters, with a high price-performance ratio.

This product is a combination of the international advanced film theory and atomized oil treatment technology, with a highly efficient degassing dehydration and breaking emulsification effect. Oil in this system is fully thin-film (Oil exposed area are fully expanded), and oil is increased the "journey", so that water or gas in oil is vaporized for sufficient time to reach the best effect of dehydration degassing.

The device uses electronic anti-foaming devices and high efficiency of the needle breaking foam technology to eliminate foam (patented technology) and make no "injection" phenomenon during operation.

Adopting the "Y-type" gear pump, guide wheel technology (patented technology) and VFD driving technology, we solved oil-drain problems in high-vacuum and noise problems.

Application:
REXON with Closed Doors Double Stage High Vacuum Transformer Oil Cleaning Machine 12000Liters/Hour, gas and impurities in insulation oil high-efficiently, increasing the pressure force and quality of oil, make sure the electric device running safely. The machine is mainly used for electric power department and industries to deal with various oils such as transformer oil, mutual oil, switch oil and so on. The machine is especially for purifying the insulation oil in all kinds of large power equipments that are above 110KV, especially for the altitude is over 500 meters.
 

Feature: 
1. High vacuum limiting vacuum less than 5pa, working vacuum less than 35pa.
2. High absorption speed, absorption speed power more than 333L/Sr.
3. Duplex 3D stereo-evaporation technology, eliminating the liquid water very effectively.
4. UK G technology by which the trace water that is show chain, such
as dissolved water, can be removed effectively.
5. Distinctive removing impurities technology filtering through double FH trapezoidal network and absorbing by high polymer without the mechanical power.
6.Especially applied to vacuum oiling and drying for power transmission equipments that are over 110kv.
7.Can be operated both on-load and off load.
8. Carbon fiber infrared heating system that can make the oil contains zero sum of ethyne after treatment.
9.can be used to dry the electric equipment and input the oil into the electric equipment under the vacuum state.
10..The machine adopts the double-infrared liquid automatic controller, sensitive automatic pressure protector and the high effective equipment for degas, so it is easy to operate.

Workflow (Three-Stage Filtration)
1.Pre-Filtration Stage:
   Oil passes through a coarse filter to remove large particles and debris.This stage protects downstream components from damage.

2.Vacuum Dehydration and Degassing:
    The oil is heated and enters a vacuum chamber, where water and gases are evaporated and separated under low pressure.This step ensures the        removal of moisture and dissolved air.

3.Fine Filtration Stage:
   Oil flows through precision filters to remove fine particles and contaminants.The filtration level can be customized based on oil type and application requirements.

4.Final Filtration Stage:
    A high-efficiency polishing filter further refines the oil, ensuring it meets the highest cleanliness standards.

5.Oil Outlet:
   Purified oil is discharged and ready for reuse or storage.

Product Parameters

Technical Parameters:

Parameters		Unit	ZYD-30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		Mpa	-0.08 ~-0.099
Working Pressure		Mpa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		Db	60 - 80 (Depended on the configuation)
Heating Power		KW	30	60	90	135	150	165	180
Total Power		KW	35	67.5	101.5	149	164		198
Inlet/Outlet Diam		MM	25	32	42	50	50	60	60
Weight		KG	450	550	750	950	1200	1850	2000
Size	Length	MM	1450	1450	1750	1850	1950	2050	2150
	Width	MM	950	1000	1250	1300	1350	1400	1450
	Height	MM	1700	1750	1950	2000	2050	2100	2150
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 3
Cleanliness ≤NAS 1638 Grade 5

Detailed Photos

Introduction to the vacuum principle of vacuum oil filter:

The working principle of a vacuum oil purifier mainly involves separating impurities (such as water, solid particles, etc.) from the oil in a vacuum environment. The specific vacuum principle can be explained in the following aspects:
1. Creating a Vacuum Environment
The vacuum oil purifier uses a pump to remove air from the system, creating a low-pressure or vacuum state. In this low-pressure environment, water and dissolved gases in the oil evaporate more easily due to the lower boiling point.
2. Oil Intake and Filtration
The oil is drawn into the vacuum chamber through the inlet. The vacuum environment facilitates the removal of water, gases, and other impurities from the oil. The oil passes through multiple filter elements to further remove solid particles and fine contaminants.
3. Gas Separation and Recovery
The water and gases separated from the oil are drawn out by the vacuum pump. Typically, the water is condensed and recovered through a condenser, while the gases are vented out through the exhaust system.
4. Oil Purification
In the vacuum environment, the oil is filtered through the filter elements, adsorbing impurities and separating out the water. The treated oil has a higher cleanliness level, which extends its service life and improves the efficiency of mechanical equipment.
5. Differential Pressure and Suction Effect
The working of the vacuum oil purifier relies on the suction provided by the vacuum pump. The pressure difference created causes the oil to flow through the filter elements or mesh, during which the impurities are effectively separated. In this way, the oil is purified.

Summary:
The vacuum principle of a vacuum oil purifier involves using the vacuum environment to lower the boiling point of impurities in the oil, and utilizing pressure differences to separate them, thus achieving oil purification. This process not only removes water from the oil but also eliminates gases dissolved in the oil and other fine impurities, ensuring clean oil and extending the lifespan of mechanical equipment.

Certifications

Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.

CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.

We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.

Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!
 

 

Packaging & Shipping

 

Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!

Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.

Company Profile

Chongqing Rexon Oil Purification Co., Ltd is a leading oil purifier manufacturer in China, which engages in developing, producing, selling a series of oil purifier such as transformer oil purifier, turbine oil purifier, engine oil purifier, lube oil purifier, cooking oil purifier and so on. We practiced in this line near 20 years, so we have a strong technology and gain rich experience. Our products have been exported to many countries, and get a high reputation.

Since the foundation of our company, under the duty of devoting our efforts to develop the advanced  purifier for saving energy sources, adopting the advanced management like SUBI, and with the reliance on the strong technical force, advanced equipment of production, perfect quality check method, fast and outstanding after-sales service, our company has developed into a national big base specialized in producing oil purifier. Our products are outstanding because of its excellence in quality, stability in service, and diversity of products.

Rexon owns a number of national-class oil purifier experts and experienced engineers. Encouraged by the company's modern management mechanism, we have developed six big series, including hundreds of models oil purifier equipment which have the independent property right and advanced filter technology. Those equipment can be applied to many fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, and so on.

We adhere to the tenet of mutual-benefit and win-win. With the sincere and pragmatic work attitude, we would like open up new Sci&Tech oil purify era with our customer. 

 

Rexon Onsite Project

Rexon After Sales Service
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Contact Us

Why Need Rexon Oil Purifier?

Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.

Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.
We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers.

We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.

We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.

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