Insulating Oil Regeneration Purifier with High Precision Filtering System
Product Introduction:
Our vacuum transformer oil purifier is developed on the characteristics of oil for electricity, especially for special high-voltage transformer above 110kv facilities. We developed the most advanced and the best special insulating oil treatment equipment successfully. Oil purification standard reaches Q/GDW122-2005. After several improvements, the device has reached domestic leading level and international similar products in the same performance parameters, with a high price-performance ratio.
This product is a combination of the international advanced film theory and atomized oil treatment technology, with a highly efficient degassing dehydration and breaking emulsification effect. Oil in this system is fully thin-film (Oil exposed area are fully expanded), and oil is increased the "journey", so that water or gas in oil is vaporized for sufficient time to reach the best effect of dehydration degassing.
The device uses electronic anti-foaming devices and high efficiency of the needle breaking foam technology to eliminate foam (patented technology) and make no "injection" phenomenon during operation.
Adopting the "Y-type" gear pump, guide wheel technology (patented technology) and VFD driving technology, we solved oil-drain problems in high-vacuum and noise problems.
Why dewater and degas transformer oil?
water contamination at levels as low as 30 ppm (parts per million) can adversely affect the insulating strength of the oil. With ever-increasing standards for energy efficiency of power distribution transformers, the need to effectively degas will become even more important in the future.
Dissolved gasses in transformer oil can cause arcing, corona discharges, and overheating--reducing the electrical efficiency and lifetime of the transformer.
Brief Introduction:
Machine Condition: New
Treatment Capacity: 9000 L/H
Working Pressure: ≤0.4 Mpa
Place of Origin: Chongqing, China (Mainland)
Brand Name: REXON OIL PURIFICATION
Model Number: ZYD-150
Application: Transformer Oil
Power data: 380V 50HZ/3 Phase Or As Required
REXON ZYD vacuum oil purifier is made up of ultra-strong vacuum system (one rotary vane vacuum pump and one Roots pump/air compressor), electronic control system, PLC program, constant temperature heating system, three high Precision filtration system, oil high and low liquid level detection indicator, vacuum degree detection indicator, automatic d-foaming device, alarm system, automatic protection system and so on.
Application:
REXON High Precision Filtered Insulating Oil Purifier Machine, is a vacuum oil filtration and oil purification system for unqualified transformer oil, insulation oil reconditioning. It is mainly used for power plant, power transmission and all power field to do on-site filtration work for transformer oil, insulating oil, dielectric oil, mutual oil, switch oil, and so on. The machine is especially for purifying the insulating oil in all kinds of large power equipment that are above 110KV, especially for the altitude is over 500-1000 meters.This Oil dehydration plant is very suitable for the large electric&insulation equipment and oil maintenance.
Features:
1. Double-stage vacuum system, strong power of vacuum evacuating, ultimate vacuum value ≤ 5Pa.
2. Big capacity of moisture ands gas separating chambers, efficient oil film sprayer, increasing separating size and separating time to ensure the dry-level and dielectric strength of oil improving greatly.
3. Duplex-Stereo film evaporation technology, combined with unique and advanced dewatering, degassing components, can rapidly and effectively separate water, gas from oil.
4. Multi-stage precision filtration system, mesh filtration combined with molecular adsorption technologies, which can purify oil high efficient and make oil highly pure.
5. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable.
6. Double-infrared liquid level sensor, pressure protective system and foaming elimination system to ensure machine operating easy and safely.
7. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
8. It can be operated both online and offline of transformers.
9. Can be used independent device for vacuuming transformers which are above 110KV and can vacuum oil filling for power equipment.
10. Can work online for 150 hours continuously, high reliable and long time running.
11. Can be installed by PLC programming control system to achieve machine working fully automatically.
Advantages:
High Precision Filtered Insulating Oil Purifier Machine, covers, which is completely water proof, dust proof, it can protect the machine not to be damaged by raining weather, or in other bad circumstance use. So you can take use of the machine in any weather and many circumstances for any on-site oil filtration project.
| Parameters |
Model
Unit |
ZYD-30 |
ZYD-50 |
ZYD -100 |
ZYD-150 |
ZYD-200 |
ZYD-250 |
ZYD-300 |
| Flow Rate |
L/hr |
1800 |
3000 |
6000 |
9000 |
12000 |
15000 |
18000 |
| Working Vacuum |
MPa |
-0.08 ~ -0.099 |
| Working Pressure |
MPa |
≤ 0.3 |
| Temperature Control Range |
ºC |
20 ~ 80 |
| Operation Temperature |
ºC |
50 ~ 70(55~60 is best) |
| Power Supply |
|
380V, 3 Phase, 50Hz (or as per requirements) |
| Working hours without Trouble |
Hour |
4000 |
| Continuous Working Hours |
Hour |
200 |
| Working Noise |
dB(A) |
75 |
75 |
75 |
80 |
80 |
80 |
80 |
| Heating Power |
KW |
30 |
60 |
90 |
135 |
150 |
165 |
180 |
| Total Power |
KW |
35 |
67.5 |
101.5 |
149 |
164 |
179 |
198 |
| Inlet/Outlet |
mm |
φ25 |
φ32 |
φ42 |
φ50 |
φ50 |
φ60 |
φ60 |
| Weight |
Kg |
450 |
550 |
900 |
1150 |
1450 |
1600 |
1950 |
| Overall |
Length |
mm |
1500 |
1570 |
1730 |
1920 |
1990 |
2050 |
2150 |
| Width |
mm |
1450 |
1520 |
1620 |
1820 |
2070 |
2120 |
2200 |
| Height |
mm |
1520 |
1560 |
1760 |
1970 |
2020 |
2100 |
2190 |
The above information is only for your reference/actual data will depend on real product
Introduction to the vacuum principle of vacuum oil filter:
The working principle of a vacuum oil purifier mainly involves separating impurities (such as water, solid particles, etc.) from the oil in a vacuum environment. The specific vacuum principle can be explained in the following aspects:
1. Creating a Vacuum Environment
The vacuum oil purifier uses a pump to remove air from the system, creating a low-pressure or vacuum state. In this low-pressure environment, water and dissolved gases in the oil evaporate more easily due to the lower boiling point.
2. Oil Intake and Filtration
The oil is drawn into the vacuum chamber through the inlet. The vacuum environment facilitates the removal of water, gases, and other impurities from the oil. The oil passes through multiple filter elements to further remove solid particles and fine contaminants.
3. Gas Separation and Recovery
The water and gases separated from the oil are drawn out by the vacuum pump. Typically, the water is condensed and recovered through a condenser, while the gases are vented out through the exhaust system.
4. Oil Purification
In the vacuum environment, the oil is filtered through the filter elements, adsorbing impurities and separating out the water. The treated oil has a higher cleanliness level, which extends its service life and improves the efficiency of mechanical equipment.
5. Differential Pressure and Suction Effect
The working of the vacuum oil purifier relies on the suction provided by the vacuum pump. The pressure difference created causes the oil to flow through the filter elements or mesh, during which the impurities are effectively separated. In this way, the oil is purified.
Summary:
The vacuum principle of a vacuum oil purifier involves using the vacuum environment to lower the boiling point of impurities in the oil, and utilizing pressure differences to separate them, thus achieving oil purification. This process not only removes water from the oil but also eliminates gases dissolved in the oil and other fine impurities, ensuring clean oil and extending the lifespan of mechanical equipment.
Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.
CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.
We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.
Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!
After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment.
Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!
Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.
Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.
And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.
Customer Visits:
Why Need Rexon Oil Purifier?
Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.
Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.
We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers. We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.
we practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.
REXON RECOMMEND PRODUCTS:
|
For Insulating Oil
(transformer oil, mutual inductor oil, valve oil and so on)
-Highly Effective Vacuum Oil Purifier
-Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester)
-Mobile Type Multi-function Transformer Oil Treatment Machine
-Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier
-Ultra-High Voltage Oil Regeneration Treatment |
For Lubricant Oil
(hydraulic oil, turbine oil, gear oil, diesel, heating oil and so on)
-Multi-function Lubricating Oil Purifier
-Highly Effective Vacuum Turbine Oil Purifier
-Hydraulic Regeneration Oil Purifier
-Coalescence-Separation Diesel Oil /Light Oil Purifier
-Centrifugal Vacuum Oil Purifier
-Phosphate Ester Fire-Resistant Oil Purifier |
Other Kind Plants related:
-Highly Effective Vacuum Engine Oil Purification System
-Portable Oil Purifier
-Plate Pressure Oil Purifier
-Highly Effective Oil Filling Machine
-Small Portable Edible Oil Filtration Machine
-Transformer Oil BDV (Breakdown Voltage) Tester
-Automatic Particle Counter
-Automatic Moisture Tester
-SF6 Analyser |
Rexon Transformer Oil Purifier is your ideal choice to ensure stable and reliable operation of power equipment. Whether it is regular maintenance or emergency repair, we can provide professional support and solutions to keep your transformer in optimal operating condition, extend service life and reduce the risk of equipment failure.
Contact us now to learn more about Rexon Transformer Oil Purifier and ensure the long-term healthy operation of power equipment!
For more infomration and detailed product specifications, please contact us! Please leave us your email and mobile number to send you more photos , brochures and price details. Thank you!
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