Customization: | Available |
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Certification: | TüV, ISO9001, CE |
Application: | Turbine Oil, Lubricant Oil |
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Steam Turbine Oil Purifier Machine with Vacuum Dehydrator
-Vacuum Turbine Oil Purifier
-Turbine Oil Reclamation
-Turbine Oil Recycling
-Turbine Oil Regeneration
Brief Introduction
Machine Condition: New
Treatment Capacity: 6000 L/H
Working Pressure: ≤0.4 Mpa
Place of Origin: Chongqing, China (Mainland)
Brand Name: REXON OIL PURIFICATION
Model Number: TY-100
Application: Turbine Oil
Power data: 380V 50HZ/3 Phase Or As Required
Working vacuum degree : -0.06 ~- 0.099Mpa
Temperature range: 0~100ºC
Best heating temperature: 50~60ºC
Oil Data After Process:
Impurity size after process: ≤1~5 micron
Moisture content after process: ≤50 PPMBack Ground:
Turbine oil, also known as turbine oil, is mainly used in power plant steam turbines, hydroelectric power station hydro-generators and other lubrication applications where deep refined lubricants are required. Turbine oil is a kind of engine oil used in steam turbine engines. It is suitable for high-speed mechanical lubrication and mainly plays the role of lubrication, heat dissipation and cooling speed regulation.
Turbine oil is prone to generate a large amount of water pollutants, as well as particulate impurities, mechanical impurities, etc. under the high temperature operation of the steam turbine. Especially the high water content pollution will have a very bad negative impact on the turbine oil, reduce the quality of the oil, make the turbine oil lose lubrication, heat dissipation and cooling speed regulation, thus affecting the normal operation of the turbine. Therefore, regular filtration and purification of turbine oil is very important.
REXON Solution:
REXON Turbine Oil Purifier is a powerful vacuum system for the efficient and rapid dewatering of turbine oils. In addition, REXON's oil equipment uses a multi-stage filtration system to effectively remove impurities from the oil, reaching 1~3micron. REXON equipment also uses a constant temperature heating system and a safe electronic control system to ensure the efficient operation of the turbine oil purification machine for fast, stable and reliable cleaning of the turbine oil.Application
REXON Turbine Oil Purifier is used for treating the unqualified turbine oil, especially the seriously emulsified turbine oil. This oil equipment can rapidly and effectively remove water, gas and impurities from oil, and it can break emulsification fast. It aims at turbine oil's nature of high water content, easy emulsification and high impurities content to make the oil recover the new oil's nature.
Features
1. Breaking emulsification thoroughly with high- molecule polymeric material.
2. Dewatering very effectively with once and for two steps dehydrating method. It can thoroughly clear away the liquid water, free water and 80% dissolved water.
3.With distinctive removing impurities technique filtering through double FH trapezoidal network and absorbing by high polymer material, this machine can make the ß3 equal or surpass 200 and make the cleanness lower grade 6(NAS1638).
4.With the trapezoidal, spiral, automatic back flushing system.
5.With the advanced dielectric condensation devices.
6.On-line oil purification can be carried out with turbine or water turbine automatically without any person.
Advantages:
This Vacuum Turbine Oil Regeneration Machine breaks emulsification thoroughly, and the oil is very difficult to emulsify again after treatment. Its dehydration volume is large and it can absorb water on line. TY series, which prevent lubrication system from damage, can effectively extend the lifetime of oil and protect turbine and other machines.
Introduction to the vacuum principle of vacuum oil filter:
The working principle of a vacuum oil purifier mainly involves separating impurities (such as water, solid particles, etc.) from the oil in a vacuum environment. The specific vacuum principle can be explained in the following aspects:
1. Creating a Vacuum Environment
The vacuum oil purifier uses a pump to remove air from the system, creating a low-pressure or vacuum state. In this low-pressure environment, water and dissolved gases in the oil evaporate more easily due to the lower boiling point.
2. Oil Intake and Filtration
The oil is drawn into the vacuum chamber through the inlet. The vacuum environment facilitates the removal of water, gases, and other impurities from the oil. The oil passes through multiple filter elements to further remove solid particles and fine contaminants.
3. Gas Separation and Recovery
The water and gases separated from the oil are drawn out by the vacuum pump. Typically, the water is condensed and recovered through a condenser, while the gases are vented out through the exhaust system.
4. Oil Purification
In the vacuum environment, the oil is filtered through the filter elements, adsorbing impurities and separating out the water. The treated oil has a higher cleanliness level, which extends its service life and improves the efficiency of mechanical equipment.
5. Differential Pressure and Suction Effect
The working of the vacuum oil purifier relies on the suction provided by the vacuum pump. The pressure difference created causes the oil to flow through the filter elements or mesh, during which the impurities are effectively separated. In this way, the oil is purified.
Summary:
The vacuum principle of a vacuum oil purifier involves using the vacuum environment to lower the boiling point of impurities in the oil, and utilizing pressure differences to separate them, thus achieving oil purification. This process not only removes water from the oil but also eliminates gases dissolved in the oil and other fine impurities, ensuring clean oil and extending the lifespan of mechanical equipment.
Item | Unit | TY-10 | TY-20 | TY-30 | TY-50 | TY-100 | TY-150 | TY-200 | TY-300 | |
Flow rate | Liters/hour | 600 | 1200 | 1800 | 3000 | 6000 | 9000 | 12000 | 18000 | |
Working Vacuum Degree | MPa | -0.06 ~-0.095 | ||||||||
Working Pressure | MPa | ≤ 0.3 | ||||||||
Temperature Range | ºC | 20 ~80 | ||||||||
Water content | PPM | ≤50 | ||||||||
Impurity content | μm | ≤5 | ||||||||
Gas content | % | ≤0.1 % | ||||||||
Cleanness | NAS | ≤6 grade (NAS1638) | ||||||||
Demulsification value | min | ≤15 (GB/F 7305) | ||||||||
Power Supply | 3 Phase, 50 Hz, 380V (or as per requirement) | |||||||||
Heating power | kW | 12 | 15 | 18 | 24 | 45 | 60 | 72 | 84 | |
Total power | kW | 14 | 17 | 20 | 27 | 48 | 66 | 81 | 97 | |
Inlet/outlet caliber | mm | 25 | 25 | 25 | 32 | 42 | 50 | 50 | 60 | |
Weight | kg | 400 | 450 | 500 | 600 | 700 | 900 | 1050 | 1550 | |
Dimension | Length | mm | 1280 | 1350 | 1350 | 1400 | 1500 | 1500 | 1600 | 1800 |
Width | mm | 750 | 900 | 950 | 950 | 1000 | 1200 | 1350 | 1400 | |
Height | mm | 1450 | 1450 | 1500 | 1600 | 1650 | 1800 | 1800 | 1850 |
We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers. We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.
we practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.