Customization: | Available |
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Certification: | TüV, ISO9001, CE |
Application: | Transformer Oil |
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Application:
REXON High Vacuum Degassing Transformer Oil Purification Machine 1000M3/PH is mainly used for the electric power department and industries to deal with transformer oil, mutual oil, switch oil, insulating oil, dielectric oil, and so on. The machine is especially for purifying the insulation oil in all kinds of large power equipment that is above 110 kV, especially for altitudes over 500-1000 meters. It can remove the free and dissolved water, gas, and particles from oil high-efficiently, increasing the pressure force and quality of oil, making sure the electric device runs safely. The dielectric value of treated oil is higher than 75~85kV. It is very suitable for the large electric and insulation equipment.
Features:1. Double-stage vacuum system, strong power of vacuum evacuating, ultimate vacuum value ≤ 5Pa.
2. Big capacity of moisture and gas separating chambers, efficient oil film sprayer, increasing separating size and separating time to ensure the dry-level and dielectric strength of oil improve greatly.
3. Duplex-Stereo film evaporation technology, combined with unique and advanced dewatering, degassing components, can rapidly and effectively separate water, gas from oil.
4. Multi-stage precision filtration system, mesh filtration combined with molecular adsorption technologies, which can purify oil highly efficiently and make oil highly pure.
5. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable.
6. Double-infrared liquid level sensor, pressure protective system, and foaming elimination system to ensure the machine operates easily and safely.
7. Adopt an interlocked protective system, which connects the oil pump, heater, and liquid level sensor, avoiding blank heating, blank pumping, oil leak, and electricity leak. If there is any fault, the machine will be powered off automatically.
8. It can be operated both online and offline on transformers.
9. Can be used independent device for vacuuming transformers which are above 110 kV and can vacuum oil filling for power equipment.
10. Can work online for 150 hours continuously, highly reliable and long-term running.
11. Can be installed by a PLC programming control system to achieve machine working fully automatically.
Advantages:
1. The machine adopts special Roots pump and vacuum pump, so the vacuum pumping speed and pressure are obviously better than any other devices.
2. The working vacuum range and maximum vacuum degree are superior to other products.
3. It is installed with a special vacuum gauge for accurate indication.
4.It adopts an automatic vacuum relay for automatic control.
5. Stable and reliable operation, low noise, and easy to move.
Working process:
1. Oil Intake & Pre-Heating
Contaminated oil is drawn into the system through the inlet.
The oil passes through a coarse filter to remove large particles.
Then, the oil is heated to 55-65°C, reducing viscosity and improving purification efficiency.
2. Vacuum Dehydration & Degassing
The heated oil enters a vacuum chamber, where it forms a thin film or mist.
Under high vacuum, moisture and gases evaporate rapidly.
The vapor is condensed and discharged, while clean oil moves forward.
3. Multi-Stage Filtration
The second-stage filter removes medium-sized particles.
Third-stage (fine) filter eliminates ultra-fine contaminants.
Ensures the oil meets cleanliness standards.
4. Clean Oil Delivery
The purified oil is discharged by the outlet pump into the transformer or tank.
Final oil meets the required standards of moisture, gas, and particle content, extending equipment life and improving reliability.
5. Intelligent Monitoring & Safety Protection
The system includes pressure gauges, temperature controllers, vacuum meters, and automatic alarms.
It monitors operating status in real-time.
If any fault occurs (overheating, filter blockage, etc.), the system will alarm or shut down automatically to ensure safety.
Main Spare Parts
Technical Parameters:
Parameters | Unit | ZYD-30 | ZYD-50 | ZYD-100 | ZYD-150 | ZYD-200 | ZYD-250 | ZYD-300 | |
Flow Rate | L/H | 1800 | 3000 | 6000 | 9000 | 12000 | 15000 | 18000 | |
Working Vacuum | Mpa | -0.08 ~-0.099 | |||||||
Working Pressure | Mpa | ≤ 0.3 | |||||||
Temp Range | ºC | 20 ~80 | |||||||
Power Supply | 380V, 50Hz, 3Phase( As per required) | ||||||||
Working Noise | Db | 60 - 80 (Depending on the configuration) | |||||||
Heating Power | KW | 30 | 60 | 90 | 135 | 150 | 165 | 180 | |
Total Power | KW | 35 | 67.5 | 101.5 | 149 | 164 | 198 | ||
Inlet/Outlet Diam | MM | 25 | 32 | 42 | 50 | 50 | 60 | 60 | |
Weight | KG | 450 | 550 | 750 | 950 | 1200 | 1850 | 2000 | |
Size | Length | MM | 1450 | 1450 | 1750 | 1850 | 1950 | 2050 | 2150 |
Width | MM | 950 | 1000 | 1250 | 1300 | 1350 | 1400 | 1450 | |
Height | MM | 1700 | 1750 | 1950 | 2000 | 2050 | 2100 | 2150 | |
AFTER TREATMENT | |||||||||
Dielectric Strength | KV | ≥ 75-85 | |||||||
Water Content | PPM | ≤ 3 | |||||||
Gas Content | % | ≤ 0.1 | |||||||
Particle Size | μ | ≤ 3 | |||||||
Cleanliness ≤NAS 1638 Grade 5 |
Our Transformer Oil Purification and Maintenance Machines can bring you:
→Purifying your transformer oil highly efficiently
→Maintain your transformer oil always in good condition
→Save on your old transformer oil replacement cost
→Solve your waste transformer oil disposal problem
→Guarantee your transformers are working normally with qualified oil property
→Protect your transformers and power equipment from oil pollution problems
→Reduce your maintenance time, energy, and invest in transformers and power plants
→Create a safe and clean oil use environment for your transformers in the power station
→Bring a green oil ideal to the world and save oil energy for all of our generations
Related Equipment You May Need:
Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and is located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for worldwide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mining, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, and worldwide.
And we have been to customers' on-site places to offer training and commissioning services for customers as required, like African countries, Asian countries, etc. From these years of work for oil filtration and on-site oil processing, we have gained rich experience and research in better machines, and we keep developing all the time. We are aiming to save oil energy sources and save new oil costs for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition, as new to use in their machinery, equipment, and systems. And under this situation, these machinery and equipment can always be maintained well too, so their lifetime can be also prolonged largely.
Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, machine engineers, and well-skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical research and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to worldwide customers. After these years' practice in the oil purifying area, we have stepped onto a much higher level of our products, and we have gained a high reputation from customers!
Our QC department will make detailed testing and inspection on each of our oil purifier machines before packing and delivery. Every machine sent from our factory needs to be tested for hours and qualified by the QC department, then it receives a testing certificate and is allowed to be sent out of the factory. Rexon company will always make efforts in quality control and guarantee.
REXON RECOMMEND PRODUCTS:
For Insulating Oil
(transformer oil, mutual inductor oil, valve oil, and so on)-Highly Effective Vacuum Oil Purifier -Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester) -Mobile Type Multi-function Transformer Oil Treatment Machine -Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier -Ultra-High Voltage Oil Regeneration Treatment |
For Lubricant Oil
(hydraulic oil, turbine oil, gear oil, diesel, heating oil, and so on)-Multi-function Lubricating Oil Purifier -Highly Effective Vacuum Turbine Oil Purifier -Hydraulic Regeneration Oil Purifier -Coalescence-Separation Diesel Oil /Light Oil Purifier -Centrifugal Vacuum Oil Purifier -Phosphate Ester Fire-Resistant Oil Purifier |
Other kinds of Plants related:
-Highly Effective Vacuum Engine Oil Purification System-Portable Oil Purifier -Plate Pressure Oil Purifier -Highly Effective Oil Filling Machine -Small Portable Edible Oil Filtration Machine -Transformer Oil BDV (Breakdown Voltage) Tester -Automatic Particle Counter -Automatic Moisture Tester -SF6 Analyser |