Customization: | Available |
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Structure: | Fixed |
Usage: | Solid-Liquid Separation, Oil-Water Separator |
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Upgrade Type Double Stage Vacuum Transformer Oil Regeneration Filter 9000L/H
-Capacity 9000LPH
-Double Stage Vacuum Dehydration
-Double Stage Vacuum Degassing
-Transformer Oil Acidity Removing
-Three Stage Filter to 1micron
Brief Introduction
Machine Condition: New
Treatment Capacity: 9000 L/H
Working Pressure: ≤0.4 Mpa
Place of Origin: Chongqing, China (Mainland)
Brand Name: REXON OIL PURIFICATION
Model Number: ZYD-I-150
Application: Transformer Oil
Power data: 380V 50HZ/3 Phase Or As Required
Function: Vacuum oil dehydration and degassing, oil filtering, removing particles, free water, dissolved water, gas, acidity completely.
After-sales Service: Free factory training & Engineers available for on-site commissioning.
Warranty: 2 Years
Oil Data After Process:
Impurity size after process: ≤1 micron
Gas content after process: ≤0.1%
Moisture content after process: ≤3 PPM
Acid Value≤0.01 mg koH/g
The Rexon oil regeneration system (Series ZYD-I) has been specially designed for on site use to completely regenerate insulating oils in energized or de-energized transformers even when transformer power above 110KV and altitude over 500 meters, as well as purify mutual inductor oil, switch oil and so on. Also it can inject the insulating oil into the transformers on-line and vacuum dry the transformer.
The ZYD-I system not only provides regular oil purification/oil reclamation such as dehydration, degassing, drying and particulate removal, but also can remove acidity, sludge, carbon deposits, other soluble oil decay products and discoloration by the oil regeneration device on the machine.
1. This machine is high effective and portable, which is very suit to operate on line. Also it can be used to dry the electric equipment and input the oil into the electric equipment under the vacuum state.
2.The machine adopts the double-infrared liquid automatic controller, sensitive automatic pressure protector and the high effective equipment for degas, so it is easy to operate.
3. High vacuum limiting vacuum less than 5pa, working vacuum less than 35pa.
4. High absorption speed, absorption speed power more than 333L/Sr.
5. Duplex 3D stereo-evaporation technology, eliminating the liquid water very effectively.
6. UK G technology by which the trace water that is show chain, such as dissolved water, can be removed effect.
7. Distinctive removing impurities technology filtering through double FH trapezoidal network and absorbing by high polymer without the mechanical power.
8. Carbon fiber infrared heating system that can make the oil contains zero sum of ethyne after treatment.
9. The oil of any grades can be treated on line at the working site.
Newly Upgrade Items:
1. Upgrade Double Stage Vacuum Separator Tank (Horizontal& Vertical Tank/ "T" Shape Tank)
2. Fully Automatic Control System Upgrade for Free & Equip with Traditional Manual Operation Mode
3. Better Filtering Materials Upgrade for Best Filtration Result
4. Better Pipeline and Tanks Position Arrangement for Higher Efficient Purification Work
5. Control Raw Cost Greatly for Customers To Offer a Much Better Price and a Free Technology Upgrade
REXON Transfomer Oil Purifier Working process:
1. Oil Intake and Pre-Treatment
Oil enters the system: The inlet draws Contaminated oil into the purifier.
Preheating system: The oil passes through a heating system, typically using electric heating, to increase the temperature (usually between 55-65°C). This reduces viscosity and enhances the purification efficiency.
First-stage filtration (coarse filtration): The preheated oil passes through a coarse filter, which removes larger solid impurities, preventing damage to subsequent components.
2. Vacuum Separation System (Dehydration and Degassing)
Vacuum chamber function: The oil enters a vacuum chamber, where it forms an oil film or mist under negative pressure. This increases the contact area with the vacuum environment, accelerating the evaporation of water and gas.
Moisture and gas removal:
Low-temperature vacuum evaporation: Under vacuum conditions, moisture and dissolved gases evaporate at lower temperatures and are extracted by the vacuum pump.
Condensation and discharge: The separated water vapor is condensed and discharged, while the purified oil moves to the next stage.
3. Three-Stage Filtration System
Second-stage filtration (medium filtration): The oil passes through a finer filter that removes smaller particles and impurities.
Third-stage filtration (fine filtration): The final filtration stage removes ultra-fine particles, ensuring the oil meets cleanliness standards
4. Purified Oil Output
After passing through the three-stage filtration, the purified oil is delivered back to the equipment or storage tank by the outlet pump, ensuring the oil's cleanliness, moisture content, and gas content meet operational requirements. This extends equipment service life and improves operational
efficiency.
5. System Monitoring and Protection
The entire system is equipped with pressure gauges, temperature controllers, vacuum monitors, and other devices to monitor the operating status in real-time. If any abnormalities occur (such as filter blockage, overheating, or insufficient vacuum), the system will automatically alarm or shut down to ensure safe operation.
Parameters | Model Unit |
ZYD-I-30 | ZYD-I-50 | ZYD-I -80 | ZYD-I-100 | ZYD-I-150 | ZYD-I-200 | ZYD-I-250 | ZYD-I-300 | |
Flow Rate | L/hr | 1800 | 3000 | 4800 | 6000 | 9000 | 12000 | 15000 | 18000 | |
Regeneration Device | Material: Silica Gel Regeneration Quantity: 30~100kgs depends on model (If you need fuller's earth regeneration, please indicate) |
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Working Vacuum | MPa | -0.08 ~ -0.099 | ||||||||
Working Pressure | MPa | ≤ 0.3 | ||||||||
Temperature Control Range | ºC | 20 ~ 80 | ||||||||
Operation Temperature | ºC | 50 ~ 70(55~60 is best) | ||||||||
Power Supply | 380V, 3 Phase, 50Hz (or as per requirements) | |||||||||
Working hours without Trouble | Hour | 4000 | ||||||||
Continuous Working Hours | Hour | 200 | ||||||||
Working Noise | dB(A) | 75 | 75 | 75 | 75 | 80 | 80 | 80 | 80 | |
Heating Power | KW | 30 | 60 | 75 | 90 | 135 | 150 | 165 | 180 | |
Total Power | KW | 35 | 67.5 | 83 | 101.5 | 149 | 164 | 179 | 198 | |
Inlet/Outlet | mm | φ25 | φ32 | φ38 | φ42 | φ50 | φ50 | φ60 | φ60 | |
Weight | Kg | 450 | 550 | 800 | 900 | 1150 | 1450 | 1600 | 1950 | |
Overall | Length | mm | 1150 | 1200 | 1250 | 1350 | 1550 | 1700 | 1900 | 2000 |
Width | mm | 1100 | 1150 | 1200 | 1300 | 1500 | 1600 | 1800 | 1900 | |
Height | mm | 1120 | 1170 | 1220 | 1320 | 1520 | 1680 | 1880 | 1980 |
Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.
CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.
We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.
Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!
Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.
And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.
Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!
Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.
Our Transformer Oil Purification and Maintenance Machines can bring you:
→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment from oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations
Rexon After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment.
Why Need Rexon Oil Purifier?
Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.
For Insulating Oil
(transformer oil, mutual inductor oil, valve oil and so on)-Highly Effective Vacuum Oil Purifier -Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester) -Mobile Type Multi-function Transformer Oil Treatment Machine -Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier -Ultra-High Voltage Oil Regeneration Treatment |
For Lubricant Oil
(hydraulic oil, turbine oil, gear oil, diesel, heating oil and so on)-Multi-function Lubricating Oil Purifier -Highly Effective Vacuum Turbine Oil Purifier -Hydraulic Regeneration Oil Purifier -Coalescence-Separation Diesel Oil /Light Oil Purifier -Centrifugal Vacuum Oil Purifier -Phosphate Ester Fire-Resistant Oil Purifier |
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