PLC Equipped Automatic Working Transformer Oil Filter Machine and Oil Filtration Plant 9000L/H

• Customization: Available
• Structure: Fixed
• Usage: Solid-Liquid Separation, Oil Impurities, Oil-Water Separator, Oil and Gas Separation, Dissolved Water Filter
• Model NO.: ZYD-150(9000LPH)
• Type: Vacuum Oil Dehydrator
• Mechanical Principle: Vacuum
• Performance: Efficient Filtration
• Function a: Transformer Oil Filtration
• Function B: Transformer Oil Dehydration
• Function C: Transformer Oil Degasification
• Function D: Transformer Oil Regeneration
• Result 1: Gas Conent Below 0.1%
• Result 2: Water Ppm Below 3 Ppm
• Result 3: Breakdown Voltage Higher Than 75kv
• Option Item 1: Digital Oil Flow Meter
• Option Item 2: Online Ppm Tester
• Option Item 3: Insulating Oil Bdv Tester
• Warranty: 24 Months
• Delivery: 1~4 Weeks
• Transport Package: Wooden Cases
• Specification: Carbon Steel Material
• Trademark: REXON
• Origin: Chongqing, China
• HS Code: 84212990
• Production Capacity: 100000sets/Year

Product Description

PLC Equipped Automatic Working Transformer Oil Filter Machine and Oil Filtration Plant 9000L/H
 

-High Vacuum Oil Dehydration and Purification
-High Capacity 9000Liters/Hour Flow Rate
-Enclosed Metal Housing Equipped
-Four Car Wheels Mobile Trailer Optional
-Online Flow Rate, Moisture, Particle Detection

Product Description

Function:
REXON PLC Equipped Automatic Working Transformer Oil Filter Oil Purifier Machine 9000L/H can remove free, soluble water, carbon, free and dissolved gases and particulate matters from insulating oil effectively and rapidly. As the bridge-type vacuum linking system that can filter and be an independent vacuum power supply, this machine can be vacuum treating the electric insulating devices.

REXON ZYD Transformer Oil Filter Machine Application Field:
1. Power industry
Power station
Thermal power stations, nuclear power stations, hydropower stations, wind farms and photovoltaic power stations all use oil-immersed transformers. These transformers require insulating oil filters to remove impurities and moisture and improve the insulation performance of the oil.
Substation
Equipment such as high-voltage transformers, mutual inductors and circuit breakers require regular maintenance. Oil filters can ensure the cleanliness of insulating oil to avoid insulation failure or equipment overheating.
Power transmission and distribution network
Distribution transformers are key equipment in the power transmission and distribution system, and oil filters are required to ensure their long-term stable operation.

2. Industrial field
Mines
The power supply system of underground mines or open-pit mines is usually equipped with large transformers. These equipment operate in harsh environments and the insulating oil is more susceptible to contamination. Oil filters are necessary tools for daily maintenance.
Manufacturing
Heavy industrial sites such as steel mills, chemical plants and smelters usually use high-power equipment. The insulating oil of the transformers supporting this equipment needs to be purified regularly.
Oil and gas industry
Oil drilling platforms, refineries, natural gas compression stations and other scenes have harsh environments and heavy equipment loads, and insulating oil filters are needed to ensure the insulation performance of transformer oil and switchgear oil.

3. New energy field
Wind farms: There are a large number of step-up transformers and grid interface transformers in wind farms, and the insulating oil needs to be treated regularly.
Photovoltaic power stations: The insulating oil used in the supporting transformers of solar power stations also needs to be purified.
Energy storage system: Insulating oil is used in transformers and power equipment supporting energy storage equipment, and oil filters help extend the service life of equipment.

The wide use of our REXON transformer oil filter machine in the fields of electricity, industry, transportation, new energy, etc. is an important means to ensure equipment safety and improve operating efficiency.

Detailed Photos

Main Features:

1. Double-stage vacuum system, strong power of vacuum evacuating, ultimate vacuum value ≤ 5Pa.
2. Two vacuum separating chambers, efficient oil film sprayer, increasing separating size and separating time to ensure the dry-level and dielectric strength improving greatly.
3. Duplex-Stereo film evaporation technology, combined with unique and advanced dewatering, degassing components, can rapidly and effectively separate water, gas from oil.
4. Multi-stage precision filtration system, mesh filtration combined with molecular adsorption technologies.
5. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable.
6. Double-infrared liquid level sensor, pressure protective system to ensure machine operation easy and safely.
7. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
8. Functions of live line work onsite, vacuum drying and vacuum oil filling.
9. Weather Proof designing which can be used outside even in raining weather.
10.Designed for processing oil in workshops, in storage tanks or directly in transformers (energized and de-energized transformers both).

REXON Transformer Oil Purification Machine ZYD-200 Advantages

This is our REXON latest transformer oil purification machine, model ZYD-200. This plant has so many advantages and there are some for your reference.

-High Processing Capacity: The ZYD-200 model can handle an impressive volume of up to 12,000 liters per hour, making it suitable for applications requiring large-scale oil purification.
-Dual-Stage High Vacuum System: Equipped with a dual-stage high vacuum system, the machine efficiently and rapidly removes moisture and gases from transformer oil, ensuring thorough dehydration and degassing.
-High-Power Low-Density Large Heater: The inclusion of a high-power, low-density heater enables quick and safe heating of large quantities of transformer oil without causing any damage to the oil, facilitating fast processing times.
-Three-Stage High-Precision Impurity Filtration System: Featuring a three-stage high-precision impurity filtration system, the machine excels in maintaining the cleanliness and purity of the oil by effectively filtering out contaminants.
-Intelligent Detection and Control Mechanisms: The machine is equipped with intelligent sensors and control systems that monitor and regulate the oil purification process, ensuring optimal performance and quality of the treated oil.
-PLC Fully Automatic Control System: With a PLC fully automatic control system, users can easily operate the machine with one-touch fully automatic functions, streamlining the purification process and enhancing user convenience.
-Versatile Functionality as a Transformer Vacuum Pumping Unit: In addition to its primary function as an oil purification system, the ZYD-200 model can also serve as a standalone transformer vacuum pumping unit, providing users with added flexibility and cost savings by eliminating the need for a separate vacuum pumping unit.
-Cost-Effective Solution: The ZYD-200 machine offers a cost-effective solution by combining high processing capacity, advanced purification features, and dual functionality as both an oil purifier and vacuum pumping unit, thereby saving on equipment costs and maintenance expenses.
-Reliability and Performance: REXON's ZYD-200 Transformer Oil Purification Machine is designed to deliver reliable performance, efficient operation, and consistent quality results, meeting the demanding requirements of transformer oil treatment applications in various industrial settings.
-User-Friendly Design: The machine's user-friendly design, intuitive controls, and automated features make it easy to operate and maintain, ensuring a seamless and hassle-free oil purification experience for operators.
-Fully enclosed: The machine is equipped with a high-density enclosed iron housing, which can effectively prevent wind, rain and dust, and effectively protect the machine. Whether used outdoors or indoors, this is an oil purifier product with built-in protection.

New Design:

Upgraded Design of REXON Transformer Oil Purifier Machines

Based on the traditional two-stage vacuum transformer oil filter, the REXON brand transformer oil purifier has added many new features that are very practical and smarter for users. So let's see what REXON will provide to customers with new functions.

A. In addition to the traditional bipolar vacuum system, the oil is deeply dehydrated and degassed. REXON's transformer oil filter also uses an automatic defoaming device, which can replace the operator's monitoring and handling of oil bubble problems in oil treatment.
B. In addition, lighting devices are added to the glass mirror window of the vacuum dehydration and degassing chamber of the oil, which can clearly help customers observe the treatment of the oil in vacuum.
C. In order to bring more stable and smarter operation to the transformer oil purifier, we have equipped the oil filter with a total of 5pcs detection instruments:

-An electronic digital display vacuum gauge is installed on the front of the electric control cabinet. It can detect the vacuum degree of the oil purifier with high precision and control the start and stop of the Roots vacuum pump with higher precision.
-An electronic digital display pressure gauge is installed on the front of the electric control cabinet. It will detect the pressure of the machine operation with high precision and connect to the machine's alarm system. If overpressure occurs inside the machine, the alarm system will alarm in time.
-A pointer-type vacuum gauge is installed on the vacuum chamber, and the pointer is used to detect and display the vacuum degree for the user. This makes it very easy for the user to read the vacuum degree.

Two pointer-type pressure gauges are installed on two fine filter elements respectively. If these two filter elements are blocked to a certain extent, the two pressure gauges will intuitively display the blocked pressure value to the user through the pointer reading.

Working process:

1. Oil Intake and Pre-Treatment
Oil enters the system: The inlet draws Contaminated oil into the purifier.
Preheating system: The oil passes through a heating system, typically using electric heating, to increase the temperature (usually between 55-65°C). This reduces viscosity and enhances the purification efficiency.
First-stage filtration (coarse filtration): The preheated oil passes through a coarse filter, which removes larger solid impurities, preventing damage to subsequent components.

2. Vacuum Separation System (Dehydration and Degassing)
Vacuum chamber function: The oil enters a vacuum chamber, where it forms an oil film or mist under negative pressure. This increases the contact area with the vacuum environment, accelerating the evaporation of water and gas.
Moisture and gas removal:
Low-temperature vacuum evaporation: Under vacuum conditions, moisture and dissolved gases evaporate at lower temperatures and are extracted by the vacuum pump.
Condensation and discharge: The separated water vapor is condensed and discharged, while the purified oil moves to the next stage.

3. Three-Stage Filtration System
Second-stage filtration (medium filtration): The oil passes through a finer filter that removes smaller particles and impurities.
Third-stage filtration (fine filtration): The final filtration stage removes ultra-fine particles, ensuring the oil meets cleanliness standards

4. Purified Oil Output
After passing through the three-stage filtration, the purified oil is delivered back to the equipment or storage tank by the outlet pump, ensuring the oil's cleanliness, moisture content, and gas content meet operational requirements. This extends equipment service life and improves operational efficiency.

5. System Monitoring and Protection
The entire system is equipped with pressure gauges, temperature controllers, vacuum monitors, and other devices to monitor the operating status in real-time. If any abnormalities occur (such as filter blockage, overheating, or insufficient vacuum), the system will automatically alarm or shut down to ensure safe operation.

Main Spares Parts:

 

Product Parameters

Parameters		Unit	ZYD-30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		MPa	-0.08 ~-0.099
Working Pressure		MPa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		dB	60 - 80 (Depended on the configuation)
Heating Power		KW	30	30	48	72	72	90	120
Total Power		KW	33	35	55	80	82	102	135
Inlet/Outlet Diam		mm	25	32	42	50	50	60	60
Weight		KG	450	550	750	950	1200	1850	2000
Size	Length	mm	1450	1450	1750	1850	1950	2050	2150
	Width	mm	950	1000	1250	1300	1350	1400	1450
	Height	mm	1700	1750	1950	2000	2050	2100	2150
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 3
Cleanliness ≤NAS 1638 Grade 5

 

Onsite Project

Rexon After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Packaging & Shipping

Our Transformer Oil Purification and Maintenance Machines can bring you:

→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment from oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations

Company Profile

Chongqing Rexon Oil Purification Co., Ltd is a leading oil purifier manufacturer in China, which engages in developing, producing, selling a series of oil purifier such as transformer oil purifier, turbine oil purifier, engine oil purifier, lube oil purifier, cooking oil purifier and so on. We practiced in this line near 20 years, so we have a strong technology and gain rich experience. Our products have been exported to many countries, and get a high reputation.

Since the foundation of our company, under the duty of devoting our efforts to develop the advanced  purifier for saving energy sources, adopting the advanced management like SUBI, and with the reliance on the strong technical force, advanced equipment of production, perfect quality check method, fast and outstanding after-sales service, our company has developed into a national big base specialized in producing oil purifier. Our products are outstanding because of its excellence in quality, stability in service, and diversity of products.

Rexon owns a number of national-class oil purifier experts and experienced engineers. Encouraged by the company's modern management mechanism, we have developed six big series, including hundreds of models oil purifier equipment which have the independent property right and advanced filter technology. Those equipment can be applied to many fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, and so on.

We adhere to the tenet of mutual-benefit and win-win. With the sincere and pragmatic work attitude, we would like open up new Sci&Tech oil purify era with our customer. 

REXON RECOMMEND PRODUCTS:

For Insulating Oil (transformer oil, mutual inductor oil, valve oil and so on) -Highly Effective Vacuum Oil Purifier -Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester) -Mobile Type Multi-function Transformer Oil Treatment Machine -Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier -Ultra-High Voltage Oil Regeneration Treatment

For Lubricant Oil (hydraulic oil, turbine oil, gear oil, diesel, heating oil and so on) -Multi-function Lubricating Oil Purifier -Highly Effective Vacuum Turbine Oil Purifier -Hydraulic Regeneration Oil Purifier -Coalescence-Separation Diesel Oil /Light Oil Purifier -Centrifugal Vacuum Oil Purifier -Phosphate Ester Fire-Resistant Oil Purifier

Other Kind Plants related: -Highly Effective Vacuum Engine Oil Purification System -Portable Oil Purifier -Plate Pressure Oil Purifier -Highly Effective Oil Filling Machine -Small Portable Edible Oil Filtration Machine -Transformer Oil BDV (Breakdown Voltage) Tester -Automatic Particle Counter -Automatic Moisture Tester -SF6 Analyser

Contact Us

Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.

The CE certificate is a declaration that a product complies with the health, safety, and environmental protection standards required by the European Union. For a transformer oil purifier machine, the CE certificate ensures that the equipment meets the EU regulations for safety, quality, and environmental impact. This certification is crucial for manufacturers who wish to market their products in Europe, as it guarantees that the machine is safe to use, does not pose any hazards to the environment, and performs as expected in terms of efficiency and reliability.

Passing this certification shows that our oil filter machine meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.

We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.

Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!

Why Need Rexon Oil Purifier?

Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.

Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.

We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers. We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.

We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.


Rexon Transformer Oil Purifier is your ideal choice to ensure stable and reliable operation of power equipment. Whether it is regular maintenance or emergency repair, we can provide professional support and solutions to keep your transformer in optimal operating condition, extend service life and reduce the risk of equipment failure.

Contact us now to learn more about Rexon Transformer Oil Purifier and ensure the long-term healthy operation of power equipment!