Insulating Oil Purification and Filtration Systems for Transformer Oil Maintenance

• Customization: Available
• Structure: Fixed
• Usage: Solid-Liquid Separation, Oil Impurities, Air Filter, Oil and Gas Separation
• Model NO.: ZYD-I-150
• Type: Suction Filter
• Mechanical Principle: Vacuum
• Performance: Efficient Filtration
• Function 1: Transformer Oil Filtration, Dewatering, Degas
• Function 2: Transformer Oil Filling
• Function 3: Transformer Vacuum Evacuation
• Function 4: Transformer Drying
• Function 5: Vacuum Detection
• Working Vacuum: -0.06 ~- 0.099MPa
• Best Heating Temperature: 50~60
• Impurity Size After Process: Below 1 Micron
• Gas Content After Process: Below 0.1%
• Moisture Content After Process: Below 3 Ppm
• Optional Item 1: Dry Air Generator
• Optional Item 2: Insulating Oil Bdv Tester
• Optional Item 3: Vacuum Pumping Set
• Transport Package: Export Standard Wooden Cases
• Specification: Carbon Steel Material, Stainless Steel, etc.
• Trademark: REXON
• Origin: China
• HS Code: 84212990
• Production Capacity: 1000sets/Year
• Package Size: 185.00cm * 175.00cm * 180.00cm
• Package Gross Weight: 856.000kg

Product Description

Dielectric Oil Purification and Filter System for Onsite Transformer Oil Maintenance

The oil technical data after treatment: 
1. Gas content is less than 0.1% 
2. Impurity size is less than 1μm without free carbon 
3. Water content is less than 3 part per million
3. Oil dielectric strength (breakdown voltage) is more than 75KV 
4. Acidity value is less than 0.01 mg KOH/g 
5. Dielectric loss factors at 90ºC is less than 0.001 

 

 

Product Description

Application:

9000LPH Transformer Oil Purification Machine for Onsite Transformer Oil Maintenance, Comparing with the single-stage vacuum oil purifier, series ZYD adds ROOTS vacuum system, second stage of separating system to improve the effect of purification which dewaters, degases and removes impurities more quickly, more completely and make the oils limiting voltage-withstand value much higher. This machine also can remove free, soluble water, carbon, free and dissolved gases and particulate matters from insulating oil effectively and rapidly. As the bridge-type vacuum linking system that can filter and be an independent vacuum power supply, this machine can be vacuum treating the electric insulating devices. Series ZYD utilizes coacervation technology, coalescing technology, separating technology and refined purification technology.

Feature:
1. Double-stage vacuum system, strong power of vacuum evacuating, ultimate vacuum value ≤ 5Pa.
2. Two vacuum separating chambers, efficient oil film sprayer, increasing separating size and separating time to ensure the dry-level and dielectric strength improving greatly.
3. Duplex-Stereo film evaporation technology, combined with unique and advanced dewatering, degassing components, can rapidly and effectively separate water, gas from oil.
4. Multi-stage precision filtration system, mesh filtration combined with molecular adsorption technologies.
5. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable.
6. Double-infrared liquid level sensor, pressure protective system to ensure machine operation easy and safely.
7. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
8. Functions of live line work onsite, vacuum drying and vacuum oil filling.
9. Weather Proof designing which can be used outside even in raining weather.
10.Designed for processing oil in workshops, in storage tanks or directly in transformers (energized and de-energized transformers both).

Detailed Photos of the Machine:

Advantage:
9000LPH Transformer Oil Purification Machine for Onsite Transformer Oil Maintenance, Series ZYD Double-stage transformer oil filtration system can quickly remove water, trace water, dissolved gas, particles as well as acetylene, hydrogen, methane and other harmful ingredients from oil effectively to improve oil's dielectric strength, effectively making sure electric equipments working safely and normally. As the bridge-type vacuum linking system that also can be an independent vacuum power supply, which can vacuuming and oil injecting for electric insulation devices.

Characteristics:
Precise multi-stage filtration system adopts high quality filtering materials and big capacity of containing pollutants to remove solid mechanical impurities in the oil effective.
The constant electric heating system is easy to operate the oil temperature increases quickly and temperature is even and constant, suitable for different kinds of oil.
High quality filtration element which can resist acid, alkali and high temperature, the mechanic strength is high and service life long
No environment pollution function in many cases
(oil purifier, oil purification, oil filtration, oil recycling, oil treatment, oil regeneration, oil restoration, oil filtering, waste oil disposal, oil reclaiming, waste oil management, energy saving, oil reconditioned, oil reconstituted, oil restituting, oil recovering ,oil filtration, oil filter, petroleum machine)

Product Parameters

Technical Parameters:

Parameters		Unit	ZYD-30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		MPa	-0.08 ~-0.099
Working Pressure		MPa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		dB	60 - 80 (Depended on the configuation)
Heating Power		KW	30	30	48	72	72	90	120
Total Power		KW	33	35	55	80	82	102	135
Inlet/Outlet Diam		mm	25	32	42	50	50	60	60
Weight		KG	450	550	750	950	1200	1850	2000
Size	Length	mm	1450	1450	1750	1850	1950	2050	2150
	Width	mm	950	1000	1250	1300	1350	1400	1450
	Height	mm	1700	1750	1950	2000	2050	2100	2150
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 3
Cleanliness ≤NAS 1638 Grade 5

New Update:

 

Benefits

Our Transformer Oil Purification and Maintenance Machines can bring you:

→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment from oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations

 

After Sales Service

-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 

Company Profile

Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.

And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.

Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!

Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee