Customization: | Available |
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Certification: | TüV, ISO9001, CE |
Application: | Transformer Oil |
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Double Stage High Vacuum Dielectric Oil Filtration Machine 18000Liters/Hour
REXON ZYD-300 is a high-cost performance unit with a very good price, which uses the well-known Chinese brand JOYSUN vacuum pump X-200 (200m3/hour) and ZJP-300 (1080m3/hour) Roots vacuum pump/Booster as a powerful vacuum system to provide super high vacuum pressure for this equipment. ZYD-300 selects a three-level UK APUREDA filter, the highest precision can reach 1 micron, and adopts high-tech technology such as an inlet and outlet oil automatic control system. The ZYD-300 also uses an electronic control system controlled by PLC. At the same time, ZYD-300 adopts a high-efficiency 135KW heater, and the heater is divided into 4 groups, which can be used by customers.
Whether it is new transformer oil or old oil, it will be polluted by the moisture and air in the air and the impurities in the transformer. Therefore, a transformer oil purification machine is designed specifically for the pollution problem of transformer oil which is an essential import for the transformer's maintenance.
REXON transformer oil purifier
REXON Transformer Oil Purifier is a specialized filtration and purification system designed to clean and maintain the quality of transformer oil used in electrical transformers. Transformer oil is critical for the proper functioning of transformers as it serves several purposes, such as cooling, insulation, and preventing arcing. Over time, the oil can become contaminated with moisture, gases, particulate matter, and sludge, which can degrade its performance and damage the transformer.
The REXON Transformer Oil Purifier helps to remove these contaminants and restore the oil to a suitable condition for continued use, ensuring the transformer operates efficiently and safely.
Key Functions of the REXON Transformer Oil Purifier:
Dehydration:
Transformer oil can absorb moisture from the environment or degrade over time, leading to the oil becoming less effective as an insulating and cooling agent. The purifier effectively removes excess water from the oil through a vacuum dehydration process, where the oil is heated and the water is evaporated and then extracted.
Degassing:
Transformer oil can also absorb gases such as oxygen, nitrogen, and carbon dioxide, which can form bubbles or affect the dielectric properties of the oil. The purifier helps in degassing the oil by applying heat and vacuum to remove dissolved gases, especially hydrogen and methane, which are common byproducts of transformer faults.
Filtration:
The purifier uses filtration systems (often including multi-stage filters) to remove particulate matter, sludge, and carbon deposits from the oil. These contaminants can result from aging transformer components or from external sources. The purification process ensures that the oil remains clean, free from debris, and able to effectively insulate and cool the transformer.
Restoration of Insulating Properties:
By removing water, gases, and solid particles, the REXON oil purifier helps restore the oil's dielectric strength (insulating properties). This is crucial for the safe operation of the transformer, as oil with high dielectric strength helps prevent short circuits and arcing.
Applications:
Transformer Oil Maintenance: REXON oil purifiers are used for periodic maintenance of transformer oil in electrical power stations, industrial plants, substations, and distribution transformers.
Restoring Oil Quality: These systems are particularly useful when transformer oil needs to be restored to its original quality after prolonged use or contamination.
Ensuring Transformer Longevity: By maintaining the oil in optimal condition, REXON oil purifiers help extend the lifespan of transformers, reduce the likelihood of faults, and ensure the reliability of electrical power systems.
Main Features of REXON Transformer Oil Purifier:
High-Efficiency Water and Gas Removal:
The purifier employs a vacuum system to reduce the boiling point of water and gases, facilitating the removal of moisture and dissolved gases even at low temperatures.
User-Friendly Design:
REXON purifiers are often designed with user-friendly interfaces, allowing operators to monitor the process and easily control key parameters such as temperature, pressure, and flow rates. Many models come with automatic controls for ease of operation.
Advanced Filtration Technology:
The purifier is equipped with multiple filtration stages to remove both large and fine particles, ensuring the oil remains free from impurities that can affect transformer performance.
Portable Models:
Some REXON oil purifiers are portable, making it easier to perform oil purification at multiple locations or during routine maintenance schedules, especially in field operations.
Energy Efficiency:
REXON transformers are designed with energy-saving features, ensuring low operational costs by reducing energy consumption during purification.
Robust Construction:
These machines are built to handle the tough conditions of transformer oil purification, often using corrosion-resistant materials to ensure durability and reliability during operation.
Types of REXON Transformer Oil Purifiers:
There are several different models available, depending on the specific needs of the transformer and the scale of the oil purification process:
Small Capacity Models: For use with smaller transformers or for mobile field applications.
Large Capacity Models: Designed for large transformers and bulk oil purification needs in power plants and substations.
Automatic and Semi-Automatic Models: Some models offer automatic operation with sensors and control systems for easy monitoring, while others may require more manual operation.
Benefits of Using REXON Transformer Oil Purifiers:
Improved Transformer Efficiency: Cleaner oil means better cooling and insulation, enhancing transformer performance.
Extended Transformer Lifespan: Regular oil purification reduces wear and tear on transformer components, thereby prolonging the life of the equipment.
Reduced Risk of Transformer Failures: Removing contaminants like moisture, gases, and particulates minimizes the risk of transformer faults, such as short circuits or overheating.
Cost-Effective Maintenance: By regularly purifying transformer oil, you reduce the need for frequent oil replacements, lowering operational costs.
Conclusion:
REXON Transformer Oil Purifier is an essential piece of equipment for maintaining the health and efficiency of transformers. It helps remove moisture, gases, particulate matter, and other contaminants from transformer oil, ensuring that the oil retains its insulating properties and the transformer operates safely and efficiently. Regular maintenance using this type of purifier is key to ensuring transformer longevity, reliability, and optimal performance in electrical systems.
Technical Parameters:
Parameters | Unit | ZYD-30 | ZYD-50 | ZYD-100 | ZYD-150 | ZYD-200 | ZYD-250 | ZYD-300 | |
Flow Rate | L/H | 1800 | 3000 | 6000 | 9000 | 12000 | 15000 | 18000 | |
Working Vacuum | Mpa | -0.08 ~-0.099 | |||||||
Working Pressure | Mpa | ≤ 0.3 | |||||||
Temp Range | ºC | 20 ~80 | |||||||
Power Supply | 380V, 50Hz, 3Phase( As per required) | ||||||||
Working Noise | Db | 60 - 80 (Depended on the configuation) | |||||||
Heating Power | KW | 30 | 30 | 48 | 72 | 72 | 90 | 120 | |
Total Power | KW | 33 | 35 | 55 | 80 | 82 | 102 | 135 | |
Inlet/Outlet Diam | MM | 25 | 32 | 42 | 50 | 50 | 60 | 60 | |
Weight | KG | 450 | 550 | 750 | 950 | 1200 | 1850 | 2000 | |
Size | Length | MM | 1450 | 1450 | 1750 | 1850 | 1950 | 2050 | 2150 |
Width | MM | 950 | 1000 | 1250 | 1300 | 1350 | 1400 | 1450 | |
Height | MM | 1700 | 1750 | 1950 | 2000 | 2050 | 2100 | 2150 | |
AFTER TREATMENT | |||||||||
Dielectric Strength | KV | ≥ 75-85 | |||||||
Water Content | PPM | ≤ 3 | |||||||
Gas Content | % | ≤ 0.1 | |||||||
Particle Size | μ | ≤ 3 | |||||||
Cleanliness ≤NAS 1638 Grade 5 |
Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.
CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.
We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.
Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!
REXON Oil Purification Machines can bring you below:
→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment by oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations
Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.
And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.
Our Team:
We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!
Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.
REXON After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.Why Need Rexon Oil Purifier?
Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.
Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.
We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers. We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.
We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.
REXON RECOMMEND PRODUCTS:
For Insulating Oil
(transformer oil, mutual inductor oil, valve oil and so on)-Highly Effective Vacuum Oil Purifier -Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester) -Mobile Type Multi-function Transformer Oil Treatment Machine -Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier -Ultra-High Voltage Oil Regeneration Treatment |
For Lubricant Oil
(hydraulic oil, turbine oil, gear oil, diesel, heating oil and so on)-Multi-function Lubricating Oil Purifier -Highly Effective Vacuum Turbine Oil Purifier -Hydraulic Regeneration Oil Purifier -Coalescence-Separation Diesel Oil /Light Oil Purifier -Centrifugal Vacuum Oil Purifier -Phosphate Ester Fire-Resistant Oil Purifier |
Other Kind Plants related:
-Highly Effective Vacuum Engine Oil Purification System-Portable Oil Purifier -Plate Pressure Oil Purifier -Highly Effective Oil Filling Machine -Small Portable Edible Oil Filtration Machine -Transformer Oil BDV (Breakdown Voltage) Tester -Automatic Particle Counter -Automatic Moisture Tester -SF6 Analyser |