Mobile Transformer Oil Purification Machine for Substations

• Customization: Available
• Structure: Mobile
• Usage: Solid-Liquid Separation, Oil Impurities, Oil-Water Separator, Air Filter, Oil and Gas Separation
• Model NO.: ZYD
• Type: Suction Filter
• Mechanical Principle: Vacuum
• Performance: Automatic
• Function 1: Transformer Oil Dewater, Degas, Filtrate
• Function 2: Transformer Vacuuming
• Function 3: Transformer Oil Injection
• Function 4: Transformer Drying
• Function 5: Transformer Vacuum Detection
• Working Vacuum: -0.06 ~- 0.099MPa
• Best Heating Temperature: 55~65
• Impurity Size After Process: Below 1 Micron
• Gas Content After Process: Below 0.1%
• Moisture Content After Process: Below 3 Ppm
• Material: Carbon Steel or Stainless Steel
• Delivery Time: 3~4 Weeks
• Transport Package: Export Standard Wooden Cases
• Specification: Carbon Steel Material, Stainless Steel, etc.
• Trademark: REXON
• Origin: China
• HS Code: 84212990
• Production Capacity: 10000sets/Year
• Package Size: 160.00cm * 150.00cm * 165.00cm
• Package Gross Weight: 850.000kg

Product Description

Mobile transformer oil purification machine for substations

Oil technical data after REXON Series ZYD oil purifier machine treatment:
A. Gas content is less than 0.1%
B. Impurity degree is less than 1μm without free carbon
C. Oil dielectric strength (breakdown voltage) is more than 75KV
D. Water content is less than 3 ppm(part per million)
E. Acidity value is less than 0.01 mgKOH/g
F. Dielectric loss factors at 90ºC is less than 0.001
G. Cleanliness degree is less than NAS 1638 Grade 5

 

Product Description

The ZYD-M Mobile Type Double-stage vacuum transformer oil purifier plant/ oil filter/ oil purification/ oil treatment/ oil recondition system is designed for the following applications:

1. This transformer oil purifier machine is mainly used for purifying the insulating oil, transformer oil, mutual oil, switch oil, dielectric oil and so on.

2. This transformer oil purification machine adopts the double stages vacuum system, which can improve the machine working vacuum value highly, so it can remove the water, free water, trace water, gas and impurities in the contaminated transformer oil high-efficiently.

3. This transformer oil filter brings degassing, dehydration and removing impurities out of transformer oil fast and completely.

4. This transformer oil filtration system can also remove the acidity, sludge, free carbon, other soluble oil decay products and discoloration.

5. This transformer oil purifier can increase and maintain the oil's dielectric strength higher than 75KV, and insure the electrical devices running safely.

6. This transformer oil treatment can vacuum oiling to transformers, vacuum dry transformers and on-line operation with transformers.

Application scenarios
Substation on-site oil treatment
Applicable to on-site purification of transformer oil of 35kV, 110kV, 220kV, and even higher voltage levels.
Oil purification before commissioning of new transformers
Mobile equipment can be directly carried out on-site for vacuum degassing, water removal and impurity removal.
Oil regeneration maintenance of transformers in operation
Online treatment can be performed without interrupting equipment operation (powered bypass).
On-site oil sample detection and filtration
Can be equipped with oil testing instruments for simultaneous purification after detection.
Away from oil depots and inconvenient transportation areas
For example, in mountainous areas or temporary projects, mobility greatly improves the use efficiency.
Main functions
Function name Function description
Vacuum degassing Remove dissolved gas in transformer oil and improve the insulation strength of oil
Vacuum dehydration Remove free water, emulsified water and trace moisture to prevent oil deterioration and transformer moisture
Precision filtration Multi-stage filtration system can effectively remove solid particles, metal chips and impurities in oil to improve oil quality
Heating and temperature control Heat the oil at a constant temperature to improve the efficiency of dehydration and degassing
Online purification Allow bypass purification of running equipment without power outage, suitable for non-stop maintenance
Automatic control Equipped with PLC or intelligent control system to achieve automatic operation, fault alarm, safety interlock, etc.
Data recording Real-time recording of parameters such as temperature, pressure, vacuum degree, running time, etc. for easy maintenance and traceability
Easy to move Trailer-type or vehicle-mounted structure, with high-speed movement and rapid deployment capabilities, suitable for field and variable working conditions
 

Parameters		Unit	ZYD-30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		Mpa	-0.08 ~-0.099
Working Pressure		Mpa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		Db	60 - 80 (Depended on the configuation)
Heating Power		KW	30	60	90	135	150	165	180
Total Power		KW	35	67.5	101.5	149	164		198
Inlet/Outlet Diam		MM	25	32	42	50	50	60	60
Weight		KG	450	550	750	950	1200	1850	2000
Size	Length	MM	1450	1450	1750	1850	1950	2050	2150
	Width	MM	950	1000	1250	1300	1350	1400	1450
	Height	MM	1700	1750	1950	2000	2050	2100	2150
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 3
Cleanliness ≤NAS 1638 Grade 5

Detailed Photos

Component Configuration

 

Benefits

Our Transformer Oil Purification and Maintenance Machines can bring you:

→Purifying your transformer oil high efficiently

→Maintain your transformer oil always in good status

→Save your old transformer oil replacement cost

→Solve your waste transformer oil disposal problem

→Guarantee your transformers working normally with qualified oil property

→Protect your transformers and power equipment from oil pollution problems

→Reduce your maintenance time, energy and invest on transformers and power plant

→Create a safety and cleaning oil use environment for your transformers of power station

→Bring a green oil ideal to the world and save oil energy for all of our generations

 

After Sales Service

After Sales Service
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 
 

Packaging & Shipping

 

Onsite Project

 

 

Company Profile

Chongqing Rexon Oil Purification Co., Ltd is a leading oil purifier manufacturer in China, which engages in developing, producing, selling a series of oil purifier such as transformer oil purifier, turbine oil purifier, engine oil purifier, lube oil purifier, cooking oil purifier and so on. We practiced in this line near 20 years, so we have a strong technology and gain rich experience. Our products have been exported to many countries, and get a high reputation.

Since the foundation of our company, under the duty of devoting our efforts to develop the advanced  purifier for saving energy sources, adopting the advanced management like SUBI, and with the reliance on the strong technical force, advanced equipment of production, perfect quality check method, fast and outstanding after-sales service, our company has developed into a national big base specialized in producing oil purifier. Our products are outstanding because of its excellence in quality, stability in service, and diversity of products.

Rexon owns a number of national-class oil purifier experts and experienced engineers. Encouraged by the company's modern management mechanism, we have developed six big series, including hundreds of models oil purifier equipment which have the independent property right and advanced filter technology. Those equipment can be applied to many fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, and so on.

We adhere to the tenet of mutual-benefit and win-win. With the sincere and pragmatic work attitude, we would like open up new Sci&Tech oil purify era with our customer. 

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