Rexon Vacuum Transformer Oil Treatment System, Dual-Stage Transformer Oil Filter for Mining Substations and Heavy Equipment, 18000lph

• Customization: Available
• Structure: Fixed
• Usage: Solid-Liquid Separation, Oil Impurities, Oil-Water Separator, Oil and Gas Separation
• Model NO.: ZYD-300 (18000LPH)
• Type: Return Filter
• Mechanical Principle: Vacuum
• Performance: Efficient Filtration
• Working Principle 1: Vacuum Oil Dehydration
• Working Principle 2: Multi-Stage Oil Filtering
• Working Principle 3: Constant Heating Oil
• Working Principle 4: Online Work
• Material: Carbon Steel or Stainless Steel
• Capacity: 9000liters/Hour
• Color: Green, Blue, White, Yellow, or as Required
• Power Data: 380V, 3phase, 50Hz or as Required
• Breakdown Voltage: ≥75 Kv-85kv
• Gas Content: ≤0.1%
• Impurities Degree: ≤1 Micron (No Free Carbon)
• Moisture: ≤ 3 Ppm
• Cleanliness: ≤nas 1638 Grade 5
• Transport Package: Wooden Cases
• Specification: 9CBM/Unit
• Trademark: REXON
• Origin: Chongqing, China
• HS Code: 84212990
• Production Capacity: 500sets/Month
• Package Size: 270.00cm * 230.00cm * 260.00cm
• Package Gross Weight: 2000.000kg

Product Description

Product Description

REXON Vacuum Transformer Oil Treatment System, Dual-stage  Transformer Oil Filter for Mining Substations and Heavy Equipment, 18000LPH
Designed for Harsh Mining Environments
High Vacuum Oil Restoration
Cleanliness & Dielectric Strength Restored

Application:
REXON 18000LPH Insulation Oil Purification System for Onsite Transformer Oil Maintenance, gas and impurities in insulation oil high-efficiently, increasing the pressure force and quality of oil, make sure the electric device running safely. The machine is mainly used for electric power department and industries to deal with various oils such as transformer oil, mutual oil, switch oil and so on. The machine is especially for purifying the insulation oil in all kinds of large power equipments that are above 110KV, especially for the altitude is over 500 meters.

Advantages:
REXON 18000LPH Insulation Oil Purification System for Onsite Transformer Oil Maintenance, high vacuum dehydration transformer oil filtration machine adopts two-stage high vacuum system, high efficiency three-stage filter system, high-power low-temperature heating system, constant temperature heating control system, intelligent electronic control system, PLC control system, automatic oil level The detection system, the vacuum detection system, and the safety protection system, etc., REXON machines are constructed using the latest oil filtering technology and internationally renowned brand accessories.

*The qualification of transformer oil is related to the safety of the transformer. REXON high vacuum dehydration transformer oil filtration machine is a professional transformer oil cleaning and maintenance equipment, and transformer safety maintenance equipment.
Feature: 
1. High vacuum limiting vacuum less than 5pa, working vacuum less than 35pa.
2. High absorption speed, absorption speed power more than 333L/Sr.
3. Duplex 3D stereo-evaporation technology, eliminating the liquid water very effectively.
4. UK G technology by which the trace water that is show chain, such
as dissolved water, can be removed effectively.
5. Distinctive removing impurities technology filtering through double FH trapezoidal network and absorbing by high polymer without the mechanical power.
6.Especially applied to vacuum oiling and drying for power transmission equipments that are over 110kv.
7.Can be operated both on-load and off load.
8. Carbon fiber infrared heating system that can make the oil contains zero sum of ethyne after treatment.
9.can be used to dry the electric equipment and input the oil into the electric equipment under the vacuum state.
10.The machine adopts the double-infrared liquid automatic controller, sensitive automatic pressure protector and the high effective equipment for degas, so it is easy to operate.

Benefits:
Removes Dissolved Moisture Transformer Oil
Reduces combustible gases and oxygen
Improves oil dielectric values
Improves transformer power factor
Extends oil service life
Extends transformer service life and reliability
Rexon ZYD Technical Introduction:

The function of our series ZYD Transformer Oil Purification Machine is specially used to efficiently and quickly filter and purify the new or old transformer oil by removing all kinds of pollutants like water, dissolved moisture, air, gases, particles, and etc. from the transformer oil, so to guarantee the transformer oil's cleanliness degree, and make sure the oil can meet the standards for transformers use, and to guarantee the transformer's running safety and efficiency.

This ZYD oil purifier machine can completely remove all kinds of impurities, iron filings, dust, fine particles, visible water and trace water, and harmful gases for the used transformer oils and new transformer oils.

*Its working principle is to vacuum dehydrate and degas the transformer oil while heating the oil to be about 55~65ºC, which is allowed and has no harmful effect on oil. It simulates the environment of boiling water on a high-altitude mountaintop.
In an atmospheric pressure environment, we need to heat the water to 100ºC to boil water, while at high altitudes, we only need to heat the water to about 70~80 degrees. Therefore, The ZYD oil purification system will provide a super high vacuum environment (high negative pressure) for the transformer oil, and then heat the oil only to 55~60ºC, the visible water, trace water, and gases in the transformer oil will be totally evaporated. After the treatment, the moisture content in the oil can reach less than 3~5PPM (3~5 parts per million).

*At the same time, the machine adopts a three-stage impurity filtration system to remove large, medium, and small particle impurities in the oil. After filtering through the three-stage filter elements, the particle contaminants in the oil can reach an accuracy of 1 microns.

*In addition, the machine is equipped with advanced PLC automatic control technology and various monitoring devices, constant temperature heating control system, and doub le stages high-capacity vacuum pumps, which can greatly improve the working efficiency of the equipment and fully guarantee the safety of users using the machine.

Regularly filter and purify the transformer oil and insulating oil, the life of the oil will be greatly extended, their life will be greatly extended, and no replacement will be required for many years. At the same time, it ensures the safe use of transformers and insulating equipments and greatly extends their service life.

Product Parameters

Technical Parameters:

Parameters		Unit	ZYD-30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		Mpa	-0.08 ~-0.099
Working Pressure		Mpa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		Db	60 - 80 (Depended on the configuation)
Heating Power		KW	30	60	90	135	150	165	180
Total Power		KW	35	67.5	101.5	149	164		198
Inlet/Outlet Diam		MM	25	32	42	50	50	60	60
Weight		KG	450	550	750	950	1200	1850	2000
Size	Length	MM	1450	1450	1750	1850	1950	2050	2150
	Width	MM	950	1000	1250	1300	1350	1400	1450
	Height	MM	1700	1750	1950	2000	2050	2100	2150
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 3
Cleanliness ≤NAS 1638 Grade 5

Oil Data After Treatment

Breakdown Voltage (Dielectric)	≥75 KV-85KV
Gas Content	≤0.1%
Impurities Degree (Filtration precision)	≤1 micron (no free carbon)
Moisture (water content)	≤ 3 PPM
Flash Point	≥145ºC
Water-soluble Acid (PH)	≥5.5
Acid Value	≤0.01 mg koH/g
Dielectric Loss Factors	tgδ (90ºC) % ≤0.001
Cleanliness	≤NAS 1638 Grade 5

 

Detailed Photos

Working process:
1. Oil Intake and Pre-Treatment
Oil enters the system: The inlet draws Contaminated oil into the purifier.
Preheating system: The oil passes through a heating system, typically using electric heating, to increase the temperature (usually between 55-65°C). This reduces viscosity and enhances the purification efficiency.
First-stage filtration (coarse filtration): The preheated oil passes through a coarse filter, which removes larger solid impurities, preventing damage to subsequent components.
2. Vacuum Separation System (Dehydration and Degassing)
Vacuum chamber function: The oil enters a vacuum chamber, where it forms an oil film or mist under negative pressure. This increases the contact area with the vacuum environment, accelerating the evaporation of water and gas.
Moisture and gas removal:
Low-temperature vacuum evaporation: Under vacuum conditions, moisture and dissolved gases evaporate at lower temperatures and are extracted by the vacuum pump.
Condensation and discharge: The separated water vapor is condensed and discharged, while the purified oil moves to the next stage.
3. Three-Stage Filtration System
Second-stage filtration (medium filtration): The oil passes through a finer filter that removes smaller particles and impurities.
Third-stage filtration (fine filtration): The final filtration stage removes ultra-fine particles, ensuring the oil meets cleanliness standards
4. Purified Oil Output
After passing through the three-stage filtration, the purified oil is delivered back to the equipment or storage tank by the outlet pump, ensuring the oil's cleanliness, moisture content, and gas content meet operational requirements. This extends equipment service life and improves operational efficiency.
5. System Monitoring and Protection
The entire system is equipped with pressure gauges, temperature controllers, vacuum monitors, and other devices to monitor the operating status in real-time. If any abnormalities occur (such as filter blockage, overheating, or insufficient vacuum), the system will automatically alarm or shut down to ensure safe operation.

 

Certifications

Our REXON team knows that product quality is the key factor for customers to choose us. To this end, our oil purifier strictly follows international quality standards and has successfully passed the CE certification, which not only demonstrates our technical strength, but also is an authoritative guarantee for the safety, reliability and efficiency of our products.

CE certification is a mandatory standard for the EU's product safety and environmental protection requirements, symbolizing that the product has reached the international leading level in terms of safety performance, environmental protection indicators, etc. Passing this certification shows that our oil filter meets the strict regulations of the EU market and can provide stable, lasting and high-quality services to customers around the world.

We REXON always adhere to the concept of quality-oriented and customer-first, using advanced technology and strict quality inspection system to ensure that every oil purifier produced by our REXON can bring you excellent use experience and efficient operating performance.

Choosing our REXON oil purifier machine, you choose not only a device, but also a commitment to reliability and high quality. We will help your power industry business to a higher level with continuous innovation and meticulous service!

Company Profile

Chongqing Rexon Oil Purification Co., Ltd was built in year of 2000 and located in Chongqing city, China, which is a famous industrial machinery city. As a leading oil purifier manufacturer and oil purification technology development company, we specialized in designing, producing, developing and selling various types of oil purification equipment such as transformer oil purifier, turbine oil purifier, lube oil purifier, hydraulic oil purifier, engine oil purifier, ship oil filtration plant, used cooking oil purifier, centrifuge oil separation purifier and all other industrial oil purification machines. We offered professional oil solutions service and oil purifier machines for world-wide customers near 20 years. Our equipment can be applied to many industrial fields, such as the electric power, petroleum chemical, metallurgical industry, mine, aviation, shipping and railway, factories, and so on. We have sold products to Africa, North America, South America, Asian countries, worldwide places.

And we have been to customers' on-site places to offer training and commissioning services for customers as required like Africa countries, Asian countries etc. From these years work for oil filtration and on-site oil processing, we gain rich experiences and researching in better machines and keep us developing all the time. We are aiming to save oil energy sources and save new oil cost for our customers, through purifying their old oil, and maintaining their oil cleanliness to keep their oil always in good condition as new to use into their machinery, equipment and system. And under this situation, these machinery and equipment can be always maintained well too, so their lifetime can be also prolonged largely.

Our Team:

We have a number of national-class oil purification experts and experienced technology engineers, mechanical designers, and machine engineers and well skilled workers, and responsible sales persons as a strong team of our REXON group. Based on our powerful technical researching and operating team support, we have offered professional oil solutions service and various kinds of oil purification machines to world-wide customers. After these years' practice in oil purifying area, we step on a much higher level of our products, and we get high reputation from customers!

Our QC department will make detailed testing and inspection on each of our oil purifier machine before packing and delivery. Every machine sent from our factory need to be tested for hours and qualified by QC department, then it has the testing certificate and allowed to be sent out of factory. Rexon company will always keep efforts on quality control and guarantee.

REXON is backed by a strong team of national-level oil purification experts, experienced engineers, skilled technicians, and dedicated sales staff, forming a solid foundation for delivering high-quality products and services. With years of practical experience and continuous innovation, we have provided customized oil purification solutions to customers around the world, earning widespread trust and a strong industry reputation.

 

Rexon Onsite Project

REXON Oil Purification Machines can bring you below:
→Purifying your transformer oil high efficiently
→Maintain your transformer oil always in good status
→Save your old transformer oil replacement cost 
→Solve your waste transformer oil disposal problem
→Guarantee your transformers working normally with qualified oil property
→Protect your transformers and power equipment by oil pollution problems
→Reduce your maintenance time, energy and invest on transformers and power plant
→Create a safety and cleaning oil use environment for your transformers of power station
→Bring a green oil ideal to the world and save oil energy for all of our generations

Packaging & Shipping

After Sales Service:
-We will help to arrange the transport and shipping for the machine to customer.
-We offer full set documents for customs clearance at customer's destination port.
-We will offer lifetime technical support for our equipment, free technical upgrade, free or chargeable spare parts supply, etc.
-We offer online service for customers 24 hours everyday. If you have any question while using our machine, you can contact us by online chat software, or by email, phone etc, we will get back to you very soon within 4 hours.
-We will also offer operation training for free in our factory and offer door-to-door service to send our engineer to your place for the machine's installation service and operation training if you need.
-Installation, Operation and Maintenance details will be in the operation manual booklet and videos which will be sent to you with machine.
-Rexon's guarantee time is two years for each of our equipment. 
 

 

Contact Us

Why Need Rexon Oil Purifier?

Present and future transformer ratings require high quality and high purity insulating oils at the point of use. The increasing voltage and rating of the modern transformer and electrical apparatus results in greater electrical stress in insulating material and fluids. To handle these greater stresses, oils with better dielectric qualities are required. Also lower residual water content in insulating fluids and material must be maintained. The proper treatment and upgrading of the insulating fluid will result in the improvement of the properties of the entire insulating media of power transformers. The principal functions of the insulating fluid are to serve as a dielectric material and as an effective coolant. To perform these functions, the insulating fluid must have the necessary qualities at the time of initial impregnation and filling at the factory and later maintain the same quality in the field operation.

Rexon's High Vacuum Oil Purifier upgrades the new or used electrical insulating fluids including transformer oils, polybutenes. These systems and equipment were developed as a result of 50 years of experience in vacuum treatment of electric insulating fluids.

We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers.

We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer.

We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.

REXON RECOMMEND PRODUCTS:

 

For Insulating Oil (transformer oil, mutual inductor oil, valve oil and so on) -Highly Effective Vacuum Oil Purifier -Computer-Tested Highly Effective Vacuum Oil Purifier (ZY with oil tester) -Mobile Type Multi-function Transformer Oil Treatment Machine -Automatic Double-Stage Highly Effective Vacuum Transformer Oil Purifier -Ultra-High Voltage Oil Regeneration Treatment

For Lubricant Oil (hydraulic oil, turbine oil, gear oil, diesel, heating oil and so on) -Multi-function Lubricating Oil Purifier -Highly Effective Vacuum Turbine Oil Purifier -Hydraulic Regeneration Oil Purifier -Coalescence-Separation Diesel Oil /Light Oil Purifier -Centrifugal Vacuum Oil Purifier -Phosphate Ester Fire-Resistant Oil Purifier

Other Kind Plants related: -Highly Effective Vacuum Engine Oil Purification System -Portable Oil Purifier -Plate Pressure Oil Purifier -Highly Effective Oil Filling Machine -Small Portable Edible Oil Filtration Machine -Transformer Oil BDV (Breakdown Voltage) Tester -Automatic Particle Counter -Automatic Moisture Tester -SF6 Analyser

Rexon Transformer Oil Purifier is your ideal choice to ensure stable and reliable operation of power equipment. Whether it is regular maintenance or emergency repair, we can provide professional support and solutions to keep your transformer in optimal operating condition, extend service life and reduce the risk of equipment failure.

Contact us now to learn more about Rexon Transformer Oil Purifier and ensure the long-term healthy operation of power equipment!