Substation Field Use Vacuum Insulation Oil Filtration Unit 6000 Liters/Hour

• Certification: TüV, ISO9001, CE
• Application: Transformer Oil
• Voltage: 380V
• Folw Rate: 100 L/min
• Function 1: Transformer Oil Filtration
• Function 2: Transformer Oil Purification
• Model NO.: ZYD-100(6000LPH)
• Function 3: Transformer Oil Purifier
• Function 4: Vacuum Oil Dehydration
• Function 5: Vacuum Oil Degassing
• Working Vacuum: -0.06 ~- 0.099MPa
• Best Heating Temperature: 55~65
• Impurity Size After Process: Below 1 Micron
• Gas Content After Process: Below 0.1%
• Moisture Content After Process: Below 3 Ppm
• Transport Package: Export Standard Wooden Cases
• Specification: Carbon Steel Material, Stainless Steel, etc.
• Trademark: REXON
• Origin: China
• HS Code: 84212990
• Production Capacity: 100000sets/Year

Product Description

Substation Field Use Vacuum Insulation Oil Filtration Unit 6000 Liters/Hour

-Capacity 6000LPH
-Double Stage Vacuum Dehydration
-Double Stage Vacuum Degassing
-Three Stage Filter to 1micron



Brief Introduction
Machine Condition: New
Treatment Capacity: 6000 L/H
Working Pressure: ≤0.4 Mpa
Place of Origin: Chongqing, China (Mainland)
Brand Name: REXON OIL PURIFICATION
Model Number: ZYD-100
Application: Transformer Oil
Power data: 380V 50HZ/3 Phase Or As Required

All products apply our world-class technology:
1. Unique demulsification system adopted Japanese H.P.M demulsification devices that are made of high-molecule polymeric material.
2. Unique dewatering and degassing system that is a perfect combination of coalescing separation at the constant pressure,3D stereo-evaporation technology  under the negative voltage and G technology.
3. Distinctive removing impurities system filtering through double FH trapezoidal network and absorbing by high polymer without the mechanical power.
4. Very safe and reliable heating system, heating by s-shaped gradually dense carbon fiber infrared radiation.
 
5. Unique protective operating system
  1)  Bi-infrared liquid level auto control
  2)  A trio of interlocked preventive devices
  3)  Exclusive dielectric condersation devices
 



Oil Purifier Technical Features:
1.      Based on the high efficient vacuum oil purifier, Roots vacuum booster system and secondary high vacuum separation system are added, which enable the vacuum limit reaching ≤5Pa.
2.      Being able to remove water and gas fast and effectively under high vacuum and high speed operation status, which achieves satisfactory dryness and could bring the breakdown voltage up to 70KW, resulting in an enhanced one-time filtration effect which reduces the oil aging problem existing with ordinary purifiers as caused by repeated heating.
3.      Being able to remove the minimal amount of water and various gases in oil, thus ensuring zero acetylene existence. The Purifier can also serve as vacuum oil filler and dryer for transformer.
4.      The advanced infrared level automatic control system, interlocking control for pressure protection and power heating system ensures long-term safe and reliable operation.
Use:
To be used for treatment to new oil, imported oil and super HV transformer oil, particularly applicable to 110KV power distribution system and the national grid, shortening the oil treating duration during installation and maintenance of transformer.

Application

REXON Substation Field Use Vacuum Insulation Oil Filtration Unit 6000 Liters/Hour, gas and impurities in insulation oil high-efficiently, increasing the pressure force and quality of oil, make the oil limiting voltage-withstand value much higher and make sure the electric device running safely. The machine is mainly used for electric power department and industries to deal with various oils such as transformer oil, mutual oil, switch oil, dielectric oil and so on. It also can be used for filtration of more than 110KV substation live line work onsite. Meanwhile, as the bridge-type vacuum linking system, Series ZYD oil purifier can be used as independent vacuum source with functions of vacuum drying and vacuum oiling. The dielectric value of treated oil is higher than 75~85KV. It is very suitable for the large electric&insulation equipments.

Features

1. Double-stage vacuum system, strong power of vacuum evacuating, ultimate vacuum value ≤ 5Pa.
2. Big capacity of moisture ands gas separating chambers, efficient oil film sprayer, increasing separating size and separating time to ensure the dry-level and dielectric strength of oil improving greatly.
3. Duplex-Stereo film evaporation technology, combined with unique and advanced dewatering, degassing components, can rapidly and effectively separate water, gas from oil.
4. Multi-stage precision filtration system, mesh filtration combined with molecular adsorption technologies, which can purify oil high efficient and make oil highly pure.
5. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable.
6. Double-infrared liquid level sensor, pressure protective system and foaming elimination system to ensure machine operating easy and safely.
7. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
8. It can be operated both online and offline of transformers.
9. Can be used independent device for vacuuming transformers which are above 110KV and can vacuum oil filling for power equipment.
10. Can work online for 150 hours continuously, high reliable and long time running.
11. Can be installed by PLC programming control system to achieve machine working fully automatically.

Advantages
Substation Field Use Vacuum Insulation Oil Filtration Unit 6000 Liters/Hour, series ZYD adds ROOTS vacuum system, second stage of separating system to improve the effect of purification which dewaters, degases and removes impurities more quickly, more completely and make the oils limiting voltage-withstand value much higher. This machine also can remove free, soluble water, carbon, free and dissolved gases and particulate matters from insulating oil effectively and rapidly. As the bridge-type vacuum linking system that can filter and be an independent vacuum power supply, this machine can be vacuum treating the electric insulating devices. Series ZYD utilizes coacervation technology, coalescing technology, separating technology and refined purification technology.

Technical Parameters

Parameters		Unit	ZYD-30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow Rate		L/H	1800	3000	6000	9000	12000	15000	18000
Working Vacuum		Mpa	-0.08 ~-0.099
Working Pressure		Mpa	≤ 0.3
Temp Range		ºC	20 ~80
Power Supply			380V, 50Hz, 3Phase( As per required)
Working Noise		Db	60 - 80 (Depended on the configuation)
Heating Power		KW	30	60	90	135	150	165	180
Total Power		KW	35	67.5	101.5	149	164		198
Inlet/Outlet Diam		MM	25	32	42	50	50	60	60
Weight		KG	450	550	750	950	1200	1850	2000
Size	Length	MM	1450	1450	1750	1850	1950	2050	2150
	Width	MM	950	1000	1250	1300	1350	1400	1450
	Height	MM	1700	1750	1950	2000	2050	2100	2150
AFTER TREATMENT
Dielectric Strength		KV	≥ 75-85
Water Content		PPM	≤ 3
Gas Content		%	≤ 0.1
Particle Size		μ	≤ 3
Cleanliness ≤NAS 1638 Grade 5

All products apply our world-class technology:
1. Unique demulsification system adopted Japanese H.P.M demulsification devices that are made of high-molecule polymeric material.
2. Unique dewatering and degassing system that is a perfect combination of coalescing separation at the constant pressure,3D stereo-evaporation technology  under the negative voltage and G technology.
3. Distinctive removing impurities system filtering through double FH trapezoidal network and absorbing by high polymer without the mechanical power.
4. Very safe and reliable heating system, heating by s-shaped gradually dense carbon fiber infrared radiation.
 
5. Unique protective operating system
  1)  Bi-infrared liquid level auto control
  2)  A trio of interlocked preventive devices
  3)  Exclusive dielectric condersation devices

The oil technical data after treatment: 
1. Gas content is less than 0.1% 
2. Impurity size is less than 1μm without free carbon 
3. Water content is less than 3 part per million
3. Oil dielectric strength (breakdown voltage) is more than 75KV 
4. Acidity value is less than 0.01 mg KOH/g 
5. Dielectric loss factors at 90ºC is less than 0.001 


We are the leading manufacture near 20 years experience and supply best quality and highest cost performance oil purification machines. Our oil purifier equipment are built by high quality raw materials with newest advanced technology by many skilled technicians and professional workers. We are honest to every customer and responsible for every machine we sold, we offer great after sales service, anytime when customer need us, no matter before or after purchase, we are available online or calling, to make a fast and instant response to customer. We practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.

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